2103393
Lecture Notes
2103393 ME Lab Non ME, Section 4
Second Semester, Academic Year 2554
Department of Mechanical Engineering
Chulalongkorn University
1
Introduction
2103393 ME Lab Non ME Section 4
Dr Kuntinee Maneeratana (KMN) 905/Eng4
Topic
Evaluation
Report
401 Flow through a Venturi
406 Refrigeration
405 Air compressor
2
2
Overall Objectives
Introduction to ME tests
Experiments
For discovery
Development
Testing
Experiments for Quality Control & Product Testing
3
3
Evaluation
During experiments
Lab Instructor
Graph of result summary
Submit to KMN by the end of each lab
15%
Full group report (1 week later)
85%
Equipment testing technical report
Submit to supervisors (assume to know engineering
fundamentals))
4
4
Evaluation: Report
Abstract
Introduction
Theory
Equipment & procedures
Results
Discussion
Conclusions
Appendix
Appendices
Work declaration by each member
Check list
10
5
5
15
25
10
5
10
No more than 7 pages, excluding appendices
5
5
Report: Guideline & Check List
MIT Writing Cooperative Technical Report Checklist
MIT Report Writing Guidelines
6
6
Report: Equipment & Instruments
Equipment
Rough specification
Instruments
Measured quantity (Temperature T1)
Range (10 – 50 °C)
Resolution (1 °C)
C)
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7
401
FLOW THROUGH A VENTURI
2103393 ME Lab Non ME, Section 4 & 7
Second Semester, Academic Year 2553
Department of Mechanical Engineering
Chulalongkorn University
8
Theory: Flow Meters
Coriolis
Excitation force causes the tube to twist due to
coriolis acceleration
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9
Theory: Flow Meters
Magnetic
Changes of induced voltage of the conductive fluid
10
10
Theory: Flow Meters
Positive displacement
Rotating impeller
Nutating disc
Rotating valve
Oscillating piston
Oval gear
Rotating lobe
Birotor
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11
Theory: Flow Meters …
Target
Measuring drag forces on the target
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12
Theory: Flow Meters
Differential pressure
Flow nozzle
Orifice
Venturi
13
13
Theory: Pressure Differences
Continuity eqn
Bernoulli eqn
1 2 , z1 z2 ,
1A1u1 2 A2u2 1
m
2
1
1
P1 1u12 1gz1 P2 2u22 2gz2
2
2
1
1
1
A2 2
2
2
2
P1 P2 2u2 1u1 2u2 1 ( )
2
2
2
A1
Flow rate
A2 2
Q A2u2 A2 1 ( )
A1
Actural flow
A2 2
Q Cd A2 1 ( )
A1
1/ 2
1/ 2
1/ 2
2
(P1 P2 )
1/ 2
2
(P1 P2 )
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14
Theory: Q – P Relationship
P1 P2 g (H1 H2 )
Q Cd
A2 2g
1 (D
2
/ D1 )
4
1/ 2
H1 H2
y mx c
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15
Test Rig
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16
Objectives
Official
To understand a method of flow measurements
To obtain the value of Cd for a venturi
Technical Report
Calibrate the meter
What is wanted from the report
Determine Cd
Range of flow rate that you can confidently use the
Cd to measure flow rate.
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17
406
REFRIGERATION
2103393 ME Lab Non ME, Section 4 & 7
Second Semester, Academic Year 2553
Department of Mechanical Engineering
Chulalongkorn University
18
Presentation
Trane Powerpoint
Refrigeration cycle
Refrigeration components
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19
Theory: Cycle
C
discharge
line
condenser
liquid
line
expansion
device
compresso
r
B
A
suction
line
D
evaporator
20
20
Theory: Status
high
hi
h T,
T high
hi h P
Saturated/subcool
liquid
high T, high P
superheat vapour
condenser
d
presssure
G
expansion
p
device
low T,
T low P
liquid+vapour
A
F
D
E
121..5°F
121
[49
49..7°C]
evaporator
41..2°F
41
[5.1°C]
compressor
B
C
low T, low P
p
Saturated/superheat
vapour
enthalpy
21
21
Theory: Formula
Energy eqn
v2
gz h Q W const
2
kinetic potential enthalpy heat work const
v fluid
fl id velocity
elocit
z altitude
h enthalpy U PV
Q heat entering the system
W work leaving the system
22
22
Theory: Formula
Compression process 1 2
Heat
Q0
((Isotropic)
p )
Work
W h1 h2
( ve work entering)
Condensation process 2 3
Heat
Q h3 h2
Work
W 0
( ve heat out)
Expansion process 3 4, h3 h4
Heat
Q0
Work
W 0
Evaporation process 4 1
H t
Heat
Q h1 h4
Work
W 0
( fi
(refrigerating
ti effect)
ff t)
23
23
Theory: Formula
COP
refrigerating effect what you get
work done
what you loss
h1 h4
COP
h2 h1
24
24
Test Rig
25
25
Objectives
Official
Determine by quantitative measurement how well
the mathematical models (theoretical equations) of
the compressor, condenser, evaporator represent
what actually happens. Draw the actual cycle on the
P – h diagram.
diagram Compute the coefficient of
performance COP.
Technical Report
Evaluate the performances of the refrigeration cycle
and components
What is wanted from the report
P – h diagram
COP
26
26
405
AIR COMPRESSOR
2103393 ME Lab Non ME, Section 4 & 7
Second Semester, Academic Year 2553
Department of Mechanical Engineering
Chulalongkorn University
27
Theory: Single Stroke Compressor
http://www.tpub.com/content/doe/h1018v2/css/h1018
v2_85.htm
28
28
Theory: Indicator
http://www.oldengine.org/members/diesel/Indicator1.
htm
29
29
Theory: Indicator
http://www.oldengine.org/members/diesel/Indicator1.
htm
30
30
Theory: Polar Planimeter
http://reckonsurveying.com/page8-10.html
31
31
Test Rig
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32
Objectives
Official
To learn how to make measurements of indicated
horsepower (Ihp) and brake horsepower (Bhp)
To investigate the performance of a single stage,
reciprocating air compressor under conditions of
constant speed
Technical Report
Evaluate the performances of the air compressor
What is wanted from the report
Bhp & Ihp – pressure ratio at a constant speed
Mechanical efficiency – pressure ratio at constant
speed
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