DOCUMENT
UMBER
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0
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RAPID
P20 1
WCTB
HSE
PRC
7410
0007
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1/12
PETRONAS RAPID PRO ECT
PACKAGE 20C1: COMMON CONSTRUCTIO
ACCESS AN PERMANENT ROADS WITHIN
THE RAPID SITE AT PENGE ANG JOHOR
JOB H ZARD ANALYSIS
________ _____________________________________________________ __________ __________
HEALTH SAFET AND EN IRONME T
J B HAZA D ANALY IS (JHA)
RIVEN PILES / SPU PILES
OWNER pproval:
Name:
Date (DD MMM‐YY):
Signature:
Document class:
Z
Document Number
PETRONAS RAPID PROJECT
PACKAGE 20C1: COMMON CONSTRUCTION ACCESS AND PERMANENT ROADS WITHIN THE RAPID SITE AT PENGERANG
JOHOR
Rev
Project
Package
Originator
Discipline
Doc. Type
Unit n°
Serial no
RAPID
P20C1
WCTB
HSE
PRC
7410
0007
0
JOB HAZARD ANALYSIS
Task/ Job Description :
DRIVEN PILES / SPUN PILES
Date :
Task Duration :
Specific Area :
Development Team
No.
Name
Position
Signature
Date
1
2
3
4
5
6
7
8
Prepared by;
Checked by;
Mohamad Rasydi
2014.09.16 00:41:11
+08'00'
Approved by;
Ihsan
2014.09.16 00:42:02
+08'00'
Ng Mun Wai
2014.09.16 00:41:37
+08'00'
_________________________
( Mr. Mohamad Rasydi )
_________________________
( Mr. Ng Mun Wai )
_________________________
( Mr. Ihsan Idris )
CONSTRUCTION MANAGER
PROJECT MANAGER
WCT BERHAD
PROJECT DIRECTOR
WCT BERHAD
WCT BERHAD
work supervisor : I certified that I have explain this JHA to all workers
No.
1
2
3
Name
IC No.
Signature
Date
Page
2
/ 12
Document Number
PETRONAS RAPID PROJECT
PACKAGE 20C1: COMMON CONSTRUCTION ACCESS AND PERMANENT ROADS WITHIN THE RAPID SITE AT PENGERANG
JOHOR
Page
Rev
Project
Package
Originator
Discipline
Doc. Type
Unit n°
Serial no
RAPID
P20C1
WCTB
HSE
PRC
7410
0007
0
3
/ 12
JOB HAZARD ANALYSIS
Task/ Job Description :
DRIVEN PILES / SPUN PILES
Potential Hazard Examples for Specific Categories :
Worker
slip/trip/fall
struck/against
back injury
hazardous chemical
overhead work
burn (heat/chemical)
eye injury
radiation hazard
sharp object
contact by/with
caught/in/on/between
strains
electrical hazard
Equipment
gas release (HC/ H2s)
damage (physical)
loss of production
spill or loss of containment
dusty
explosion
off‐site impact
BASIC JOB STEP
1 Land surveyor set out piling points in the site
Specific Area :
risk rating
Likelihood:
Severity :
extreme
high
medium
low
Environment
fire
Task Duration :
Date :
multiple facilities, extensive damage or
prolong loss of production > RM 2000
Single Fatality, major injury, > 1 lost
Time Injury (LTI) major and loss of
Major & minor injury /loss of
No injury, slight damage to equipment
and no loss to production
Likelihood
Medium
L
High
M
Medium
High
M
H
H
EX
1.1 Land surveyor or his
assistant hit by moving
machine/vehicle.
1.2 Trip and fall.
Possible could occur
(0.5‐4 year)
remote, unlikely to occur
(4‐30 year)
medium
low
Mitigation
severity
Low
POTENTIAL HAZARDS
Probable, likely to occur
(0‐0.5 year)
high
Low
Medium
High
Safe working Practices
SWP, PTW, HSEMS
SWP, PTW, HSEMS, HSE awareness
Extreme Special procedure, HSE awareness, OSH program
Who or What might be
harmed (person/
Equipment/
Environment)
risk rating
CONTROLS
ACTION BY;
personal injury
M
1.1 Land surveyor and his assistant must
attend induction before entering the
site.
WCT HSSE
Supervisor
1.2 Traffic diversion will be
implemented in the event survey points
are located on access roads.
WCT's HSSE
Personnel / Site
Supervisor
personal injury
L
1.3 Plastic barriers and flagmen will be
WCT's Site
provided when survey points are located Supervisor / HSSE
at the road side.
Personnel
Document Number
PETRONAS RAPID PROJECT
PACKAGE 20C1: COMMON CONSTRUCTION ACCESS AND PERMANENT ROADS WITHIN THE RAPID SITE AT PENGERANG
JOHOR
Rev
Project
Package
Originator
Discipline
Doc. Type
Unit n°
Serial no
RAPID
P20C1
WCTB
HSE
PRC
7410
0007
0
Page
4
/ 12
JOB HAZARD ANALYSIS
Task/ Job Description :
DRIVEN PILES / SPUN PILES
BASIC JOB STEP
Task Duration :
Date :
POTENTIAL HAZARDS
1.3 Hand injury when installing
survey pegs
1.4 Struck by lightning
Who or What might be
harmed (person/
Equipment/
Environment)
risk rating
Personal injury
L
Fatality /
personal injury
H
Specific Area :
CONTROLS
1.4 Passage / pathways for workers are
inspected daily to ensure materials /
equipment / tools are NOT kept along
the passage / pathways.
WCT's Site
Supervisor
1.5 To maintain good housekeeping in
each work site.
WCT's Site
Supervisor / HSSE
1.6 Proper ladder with handrail will be
provided for ingress/egress of an
excavation.
WCT's HSSE
Personnel / Site
Supervisor
1.7 Any self‐made tool will be
confiscated and removed from the site.
WCT's HSSE
Personnel
1.8 Land surveyor and his assistant must
wear cotton glove and PPE while
WCT's HSSE
Personnel
1.9 Land surveyor is NOT allowed to
work in an open field during rain.
WCT's HSSE
Personnel
1.10 Pre‐start briefing and tool box talk
will be performed to raise awareness
and reinforce
2
Delivery and unloading of piles using a mobile
crane
2.1 Trailer collide with
ongoing/moving traffic
Personnal
injury/property
damage
L
ACTION BY;
2.1 Escort by WCT personnel or site
supervisor.
WCT's Project
Manager / Site
Supervisor
WCT's site
supervisor
Document Number
PETRONAS RAPID PROJECT
PACKAGE 20C1: COMMON CONSTRUCTION ACCESS AND PERMANENT ROADS WITHIN THE RAPID SITE AT PENGERANG
JOHOR
Rev
Project
Package
Originator
Discipline
Doc. Type
Unit n°
Serial no
RAPID
P20C1
WCTB
HSE
PRC
7410
0007
0
Page
5
/ 12
JOB HAZARD ANALYSIS
Task/ Job Description :
DRIVEN PILES / SPUN PILES
BASIC JOB STEP
Task Duration :
Date :
POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
risk rating
Specific Area :
CONTROLS
2.2 Trailer skid and out of
control on slippery road
Personnal
injury/property
damage
M
2.2 Supervisor only allows the trailer to
enter the site after he has assess
condition of the access roads in the site
are safe for vehicle movement
2.3 Piles hit people during
lifting and unloading
Personnal
injury/property
damage
M
2.3 Pre‐plan and identify safe access
route to the unloading site
ACTION BY;
WCT's Site
Supervisor and
HSSE Personnel
WCT's Site
Supervisor
2.4 No vehicle movement in the site
during heavy rain and immediately after
the rain.
WCT's Site
Supervisor and
HSSE Personnel
2.5 Driver of the trailer to observe speed
limit in the site (25 km/hr) and follow
the escort
WCT's HSSE
Personnel
WCT's Site
Supervisor and
HSSE Personnel
2.4 Worker fall from the trailer
Personal injury
L
2.6 Delivery trailer must be inspected
and its brake, tyres, windscreen and etc.
are in an acceptable condition before it
is allowed to enter the site.
2.5 Lifting cable snapped or
lifting gears failed
Fatality /
Personal injury
H
2.7 To obtain PTW prior to any lifting
and unloading.
WCT's HSSE
Personnel
2.6 Fingers of the workers
caught in between the piles
Personal Injury
L
2.8 Crane must be inspected and must
have must valid PMA.
WCT's HSSE
Personnel
Document Number
PETRONAS RAPID PROJECT
PACKAGE 20C1: COMMON CONSTRUCTION ACCESS AND PERMANENT ROADS WITHIN THE RAPID SITE AT PENGERANG
JOHOR
Rev
Project
Package
Originator
Discipline
Doc. Type
Unit n°
Serial no
RAPID
P20C1
WCTB
HSE
PRC
7410
0007
0
Page
6
/ 12
JOB HAZARD ANALYSIS
Task/ Job Description :
DRIVEN PILES / SPUN PILES
BASIC JOB STEP
Task Duration :
Date :
POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
risk rating
Specific Area :
CONTROLS
ACTION BY;
2.9 The crane must have a permit‐to‐
operate sticker.
WCT's HSSE
Personnel
2.10 Crane operator must attend
induction before entering the site.
WCT's HSSE
Personnel
2.11 Lifting gears must be inspected and
have all the necessary certificates
before being used.
WCT's HSSE
Personnel
2.12 Only lifting gears (sling, chain,
shackles, hooks) with proper color
coding are allowed to be used.
WCT's HSSE
Personnel
2.13 Radius of the lifting must be
barricaded with plastic barriers to
prevent people walking into the lifting
zone.
WCT's Site
Supervisor and
HSSE Personnel
2.14 Signalman / watchman to guide the
WCT's Site
crane operator and coordinate lifting
Supervisor and
process.
HSSE Personnel
2.15 Tag line to be used to control the
spun pile when it is being lifted
WCT Site
Supervisor
2.16 Signs will be placed around the
lifting zone.
WCT's Site
Supervisor
Document Number
PETRONAS RAPID PROJECT
PACKAGE 20C1: COMMON CONSTRUCTION ACCESS AND PERMANENT ROADS WITHIN THE RAPID SITE AT PENGERANG
JOHOR
Rev
Project
Package
Originator
Discipline
Doc. Type
Unit n°
Serial no
RAPID
P20C1
WCTB
HSE
PRC
7410
0007
0
Page
7
/ 12
JOB HAZARD ANALYSIS
Task/ Job Description :
DRIVEN PILES / SPUN PILES
BASIC JOB STEP
Task Duration :
Date :
POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
risk rating
Specific Area :
CONTROLS
2.17 Full‐time supervisor and safety
personnel throughout the unloading
process.
2.18 Pre‐start briefing and tool box
talks.
2.19 Crane operator and workers must
wear proper PPE.
3
Moving and positioning a piling rig
ACTION BY;
WCT's Site
Supervisor and
HSSE Personnel
WCT's Site
Supervisor
WCT's Site
Supervisor and
HSSE Personnel
WCT's HSSE
Personnel
3.1 Operator or mechanic falls Property damage
from the piling rig
/ Personel Injury
L
3.1 Operator of the piling rig and
mechanic must attend induction.
3.2 The piling rig accidentally
hit people working nearby.
Property damage
/ Personel Injury
M
3.2 The piling rig must be inspected
before entering the project site.
3.3 The piling rig tilted due to
uneven ground.
Property damage
L
3.3 Operator or mechanic has to use
WCT's Site
body harness when he is performing
Supervisor and
routine maintenance and checking
HSSE Personnel
where he is exposed to falling from high.
3.4 Flagmen / watchmen will be
deployed when the piling rig is moving.
WCT's Site
Supervisor and
HSSE Personnel
WCT's Site
Supervisor and
HSSE Personnel
Document Number
PETRONAS RAPID PROJECT
PACKAGE 20C1: COMMON CONSTRUCTION ACCESS AND PERMANENT ROADS WITHIN THE RAPID SITE AT PENGERANG
JOHOR
Rev
Project
Package
Originator
Discipline
Doc. Type
Unit n°
Serial no
RAPID
P20C1
WCTB
HSE
PRC
7410
0007
0
Page
8
/ 12
JOB HAZARD ANALYSIS
Task/ Job Description :
DRIVEN PILES / SPUN PILES
BASIC JOB STEP
Task Duration :
Date :
POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
risk rating
Specific Area :
CONTROLS
3.5 Workers must be kept at least 5m
from the piling rig when it is moving.
WCT's HSSE
Personnel
3.6 Windscreen and windows are free of
obstruction or shed.
WCT's Site
Supervisor
3.7 Full‐time supervisor.
4
Hoisting a spun pile to the piling frame
4.1 Falling pile due to snapped
Fatality /
lifting cable or lifting gears
Personal injury /
failure
Property damage
H
ACTION BY;
WCT
3.8 Working platform for the piling rig
must be leveled / flattened by an
excavator or a motorgrader.
WCT's Site
Supervisor
3.9 Soft ground will be removed and
replaced with suitable earth and
compacted.
WCT's Site
Supervisor
4.1 Only lifting ropes and lifting gears
(sling, chain, shackles, hooks) with
proper color coding are allowed to be
WCT's HSSE
Personnel
4.2 All lifting ropes and gears must be
visually inspected for any abnormally
before put to use.
WCT's Site
Supervisor
4.3 PTW must be obtained before
commencing the works.
WCT's Site
Supervisor and
HSSE Personnel
Document Number
PETRONAS RAPID PROJECT
PACKAGE 20C1: COMMON CONSTRUCTION ACCESS AND PERMANENT ROADS WITHIN THE RAPID SITE AT PENGERANG
JOHOR
Rev
Project
Package
Originator
Discipline
Doc. Type
Unit n°
Serial no
RAPID
P20C1
WCTB
HSE
PRC
7410
0007
0
Page
9
/ 12
JOB HAZARD ANALYSIS
Task/ Job Description :
DRIVEN PILES / SPUN PILES
BASIC JOB STEP
Task Duration :
Date :
POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
risk rating
Specific Area :
CONTROLS
ACTION BY;
4.4 Lifting zone must be barricaded.
WCT's Site
Supervisor
4.5 Signalman / watchman must be full
time at the site.
WCT's Site
Supervisor
4.6 Tool box talk or pre‐start briefing
will be conducted by supervisor
WCT's HSSE
Personnel & Site
Supervisor
4.7 Full‐time supervisor throughout the
WCT's Site
lifting process.
Supervisor
5
Driving of spun pile into the ground
5.1 Hearing impairment
5.2 Falling object from the
piling frame
4.8 Operator will be given interval short
break to avoid fatigue.
WCT's HSSE
Personnel & Site
Supervisor
WCT's Site
Supervisor &
HSSE personnel
People working
close to the piling
rig
L
5.1 Supervisor, operators and workers
exposed to the noise for a long duration
must wear ear muffs.
Personal injury
L
5.2 To obtain PTW before commencing
the works.
WCT's HSSE
Personnel & Site
Supervisor
5.3 Warning signs will be put up to
WCT's HSSE
ensure NO worker is standing below the Personnel & Site
piling frame.
Supervisor
Document Number
PETRONAS RAPID PROJECT
PACKAGE 20C1: COMMON CONSTRUCTION ACCESS AND PERMANENT ROADS WITHIN THE RAPID SITE AT PENGERANG
JOHOR
Project
Package
Originator
Discipline
Doc. Type
Unit n°
Serial no
RAPID
P20C1
WCTB
HSE
PRC
7410
0007
Rev
Page
0
10 / 12
JOB HAZARD ANALYSIS
Task/ Job Description :
DRIVEN PILES / SPUN PILES
BASIC JOB STEP
Task Duration :
Date :
POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
risk rating
Specific Area :
CONTROLS
ACTION BY;
5.4 Supervisor and workers must wear
safety helmet.
WCT's HSSE
Personnel & Site
Supervisor
5.5 Tool box talk or pre‐start briefing will
WCT's Site
be conducted by supervisor.
Supervisor
6
Welding when joining of spun piles
6.1 Sparks from the welding
cause fire to flammable
material nearby
6.2 Burns due to accidental
contact with hot surface
Personal injury /
property
damaged
Personal injury
M
6.1 Hot Work Permit must be secured
before commencing with the welding.
L
6.2 Fire extinguiher must be in place
during the hot work.
6.3 Burns caused by welding
sparks
Personal injury
L
6.3 Flammable substances such as fuel,
paint, lubricant, cleaning agent and etc.
must be kept away from the hot work.
WCT's Site
Supervisor
6.4 Proper housekeeping and proper
storage for flammable material.
WCT's Site
Supervisor
6.5 Welder must use leather glove and
welding shield.
6.6 Warning signs will be displayed
when hot work is being carried out.
WCT's HSSE
Personnel
WCT's HSSE
Personnel & Site
Supervisor
WCT's HSSE
Personnel & Site
Supervisor
WCT's Site
Supervisor
Document Number
PETRONAS RAPID PROJECT
PACKAGE 20C1: COMMON CONSTRUCTION ACCESS AND PERMANENT ROADS WITHIN THE RAPID SITE AT PENGERANG
JOHOR
Project
Package
Originator
Discipline
Doc. Type
Unit n°
Serial no
RAPID
P20C1
WCTB
HSE
PRC
7410
0007
Rev
Page
0
11 / 12
JOB HAZARD ANALYSIS
Task/ Job Description :
DRIVEN PILES / SPUN PILES
BASIC JOB STEP
7
Cutting of spun piles using handheld circular saw
and removal of the cut piles
Task Duration :
Date :
POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
risk rating
Specific Area :
CONTROLS
7.1 Accidental cuts by the
rotating blade
L
7.1 The handheld circular saw must be
inspected and approved before use.
7.2 Pre‐cut pile falls / collapses
on the worker
M
7.2 Permit to work must be secured
prior to commencement of the work.
7.3 Cut pile hit worker while it
is being lifted.
L
7.3 Only trained worker is allow to
operate the circular saw.
7.4 Warning signs will be displayed to
ward off any unauthorized entry to the
work area
ACTION BY;
WCT's HSSE
Personnel
WCT's HSSE
Personnel & Site
Supervisor
WCT's HSSE
Personnel & Site
Supervisor
WCT's HSSE
Personnel & Site
Supervisor
7.5 Free‐standing pile more than 3m in
height will be secured and hoisted by a
rope hooked to an excavator's bucket
WCT's Site
Supervisor
7.6 Only ONE (1) worker is allowed in
cutting of piles at one time in the same
place.
WCT's HSSE
Personnel & Site
Supervisor
7.7 Lifting zone will be barricaded.
WCT's HSSE
Personnel & Site
Supervisor
Document Number
PETRONAS RAPID PROJECT
PACKAGE 20C1: COMMON CONSTRUCTION ACCESS AND PERMANENT ROADS WITHIN THE RAPID SITE AT PENGERANG
JOHOR
Project
Package
Originator
Discipline
Doc. Type
Unit n°
Serial no
RAPID
P20C1
WCTB
HSE
PRC
7410
0007
Rev
Page
0
12 / 12
JOB HAZARD ANALYSIS
Task/ Job Description :
DRIVEN PILES / SPUN PILES
BASIC JOB STEP
Task Duration :
Date :
POTENTIAL HAZARDS
Who or What might be
harmed (person/
Equipment/
Environment)
risk rating
Specific Area :
CONTROLS
ACTION BY;
7.8 Flagmen / signalmen will be
provided throughout the lifting works
WCT's HSSE
Personnel & Site
Supervisor
7.9 Worker must use polka dot gloves
and goggles.
WCT's HSSE
Personnel & Site
Supervisor
7.10 Tool box talk or pre‐start briefing
will be conducted by supervisor.
WCT's Site
Supervisor