NATIONAL UNIVERSITY OF CIVIL ENGINEERING FACULTY OF BRIDGE AND ROAD BRIDGE AND TUNNEL ENGINEERING DIVISION REPORT FINAL THESIS ___________________ STUDENT : KIEU PHUONG THUY STUDENT CODE : 30728.59 CLASS : 59CDE SUPERVISOR 1 : Dr. CU VIET HUNG SUPERVISOR 2 : Eng. TRINH PHUC THANH EXAMINER : Assoc. Prof. Dr. PHAM DUY HOA HEAD OF DEPARTMENT : Dr. KHUC DANG TUNG Hanoi, 28/12/2018 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS TABLE OF CONTENTS – BASIC DESIGN CHAPTER 1. INTRODUCTION....................................................................................1 1.1. BACKGROUND................................................................................................1 1.2. LEGAL BASE....................................................................................................1 1.3. PROPOSAL AND SCOPE ................................................................................2 1.3.1. Proposal ..............................................................................................................2 1.3.2. Scope ..................................................................................................................2 CHAPTER 2. PHYSICAL CONDITIONS SURVEY....................................................3 2.1. GEOGRAPHY POSITION ................................................................................3 2.2. TOPOGRAPHY .................................................................................................3 2.3. GEOLOGY AND HYDROGEOLOGY ............................................................3 2.3.1. Geology ..............................................................................................................3 2.3.2. Hydrogeology .....................................................................................................7 2.4. CLIMATE ..........................................................................................................8 2.4.1. General condition ...............................................................................................8 2.4.2. Air temperature...................................................................................................8 2.4.3. Rainfall ...............................................................................................................9 2.4.4. Humidity and sunshine .......................................................................................9 2.4.5. Wind ...................................................................................................................9 2.4.6. Some different features ......................................................................................9 2.5. HYDRAULIC CHARACTERISIC..................................................................11 2.5.1. Local hydraulic condition.................................................................................11 2.5.2. Hydraulic condition of bridge position ............................................................11 2.5.3. Design water level ............................................................................................12 2.5.4. Navigation clearance ........................................................................................13 CHAPTER 3. CONSTRUCTION SIZE AND TECHNICAL STANDARDS .............14 3.1. APPLIED STANDARDS.................................................................................14 3.2. CLASS OF CONSTRUCTION........................................................................14 3.2.1. Class of road .....................................................................................................14 3.2.2. Navigation clearance ........................................................................................14 Student: Kieu Phuong Thuy Student Code: 30728.59 _ Class: 59CDE i NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS 3.2.3. Bridge technical standard .................................................................................14 3.2.4. Design standard ................................................................................................14 3.3. CROSS-SECTION OF BRIDGE .....................................................................14 CHAPTER 4. BASIC DESIGN ....................................................................................16 4.1. DESIGN PRINCIPLE ......................................................................................16 4.2. MAIN BRIDGE LENGTH ..............................................................................16 4.3. DESIGN ALTERNATIVES FOR MAIN BRIDGE........................................16 4.4. SUBSTRUCTURE ...........................................................................................16 4.5. BRIDGE DESIGN SOLUTIONS ....................................................................17 4.5.1. Alternative I......................................................................................................17 4.5.2. Alternative II ....................................................................................................17 CHAPTER 5. BASIC DESIGN AND PRELIMINARY CALCULATION.................18 5.1. ALTERNATIVE I ............................................................................................18 5.1.1. Cross-section ....................................................................................................18 5.1.2. Preliminary determine volume of bridge .........................................................20 5.1.3. Preliminary determine number of piles ............................................................22 5.2. ALTERNATIVE II...........................................................................................36 5.2.1. Choosing cross-section.....................................................................................36 5.2.2. Preliminary determine volume of bridge .........................................................38 CHAPTER 6. GUIDELINE FOR CONSTRUCTION..................................................49 6.1. ALTERNATIVE I ............................................................................................49 6.1.1. Working plan preparation.................................................................................49 6.1.2. Bridge construction ..........................................................................................49 6.1.3. Completion work ..............................................................................................49 6.1.4. Construction period ..........................................................................................49 6.2. ALTERNATIVE II...........................................................................................50 6.2.1. Working plan preparation.................................................................................50 6.2.2. Bridge construction ..........................................................................................50 6.2.3. Complete work .................................................................................................50 6.2.4. Construction period ..........................................................................................50 CHAPTER 7. TOTAL COST ESTIMATE……………………………………………51 Student: Kieu Phuong Thuy Student Code: 30728.59 _ Class: 59CDE ii NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS 7.1. TOTAL COST OF ALTERNATIVE I ............................................................51 7.2. TOTAL COST OF ALTERNATIVE II ...........................................................52 CHAPTER 8. COMPARE AND CHOOSING ALTERNATIVE ................................53 8.1. COMPARE ALTERNATIVE..........................................................................53 8.1.1. Alternative I......................................................................................................53 8.1.2. Alternative II ....................................................................................................53 8.2. CHOOSING ALTERNATIVE.........................................................................53 CHAPTER 9. CONCLUSIONS AND RECOMMENDATION...................................54 9.1. NAME OF PROJECT ......................................................................................54 9.2. PROPOSAL INVESTMENT ...........................................................................54 9.3. CONTENT AND SCOPE CONSTRUCTION ................................................54 9.4. CONSTRUCTION SOLUTION ......................................................................54 9.5. DESIGN SPECIFICATION.............................................................................54 9.6. TOTAL COST..................................................................................................55 Student: Kieu Phuong Thuy Student Code: 30728.59 _ Class: 59CDE iii NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS TABLE OF CONTENTS – DETAIL DESIGN CHAPTER 1. INPUT DATA ........................................................................................56 1.1. GENERAL INTRODUCTION........................................................................56 1.2. DESIGN STANDARDS..................................................................................56 1.3. MATERIAL .....................................................................................................56 1.3.1. Concrete............................................................................................................56 1.3.2. Reinforcement ..................................................................................................57 1.3.3. Structural steel ..................................................................................................57 1.3.4. Structure steel for bolt ......................................................................................57 1.4. LOADS AND LOAD COMBINATIONS.......................................................57 1.4.1. Loads 1.4.2. Load combination.............................................................................................64 ............................................................................................................57 CHAPTER 2. THE DESIGN OF RC ARCH RIB ........................................................67 2.1. DESIGN PRINCIPLE......................................................................................67 2.2. ANALYSIS SOFTWARE ...............................................................................67 2.3. GEOMETRIC PROPERTIES..........................................................................67 2.4. CONSTRUCTION SEQUENCE AND CONSTRUCTION PERIOD............70 2.5. DETERMINE INTERNAL FORCE AND COMBINATION LOAD ............71 2.6. INVESTIGATE ARCH RIB IN THE CONSTRUCTION STAGES .............89 2.6.1. Stage 02 ............................................................................................................89 2.6.2. Stage 03 ............................................................................................................90 2.6.3. Stage 04 ............................................................................................................91 2.6.4. Stage 05 ............................................................................................................92 2.7. INVESTIGATE ARCH RIB IN THE OPERATION STAGE........................93 2.7.1. Investigate the Service limit state.....................................................................93 2.7.2. Investigate the Strength I limit state.................................................................94 2.8. CONCLUSION................................................................................................94 CHAPTER 3. THE DESIGN OF SPANDREL COLUMN ..........................................95 3.1. DESIGN PRINCIPLE......................................................................................95 3.2. ANALYSIS SOFTWARE ...............................................................................95 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE iv NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS 3.3. GEOMETRIC PROPERTIES..........................................................................95 3.4. INVESTIGATE SPANDREL COLUMN .......................................................96 3.4.1. Investigate the Service limit state.....................................................................96 3.4.2. Investigate the strength I limit state .................................................................97 3.5. CONCLUSION................................................................................................97 CHAPTER 4. THE DESIGN OF BOX GIRDER .........................................................98 4.1. DESIGN PRINCIPLE......................................................................................98 4.2. ANALYSIS SOFTWARE ...............................................................................98 4.3. GEOMETRIC PROPERTIES..........................................................................98 4.4. INVESTIGATION RESULT.........................................................................100 4.4.1. Investigate the Service I Limit State ..............................................................100 4.4.2. Investigate the Strength I Limit State.............................................................100 CHAPTER 5. FOUNDATION DESIGN ....................................................................104 5.1. DESIGN PRINCIPLE....................................................................................104 5.2. ANALYSIS SOFTWARE .............................................................................104 5.3. GEOMETRY .................................................................................................104 5.4. INVESTIGATE BORED PILE .....................................................................105 5.1. CONCLUSION..............................................................................................106 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE v NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS TABLE OF CONTENTS – CONSTRUCTION DESIGN CHAPTER 1. MAIN CONSTRUCTION SOLUTION ..........................................107 1.1. CONSTRUCTION SITE PLAN VIEW ARRANGEMENT ........................107 1.2. ABUTMENT CONSTRUCTION .................................................................107 1.3. MAIN STRUCTURE CONSTRUCTION.....................................................108 1.4. COMPLETING..............................................................................................109 1.5. NOTE IN CONSTRUCTION STAGE..........................................................110 CHAPTER 2. THE DETAIL OF BAILEY SYSTEM ................................................111 2.1. DIMENSION OF BAILEY SYSTEM ..........................................................111 2.2. COMPONENTS OF BAILEY SYSTEM......................................................113 2.2.1. Panel 2.2.2. Panel pin .........................................................................................................114 2.2.3. Short panel pin................................................................................................114 2.2.4. Transom..........................................................................................................114 2.2.5. Transom clamp ...............................................................................................115 2.2.6. Sway brace......................................................................................................115 2.2.7. Raker 2.2.8. Bracing frame .................................................................................................115 2.2.9. Tie plate ..........................................................................................................116 ..........................................................................................................113 ..........................................................................................................115 2.2.10. Bracing bolt ....................................................................................................116 2.2.11. Chord bolt.......................................................................................................116 2.2.12. Stringers ........................................................................................................116 2.2.13. Chess ........................................................................................................117 2.2.14. Steel ribband (curbs) ......................................................................................117 2.2.15. Ribband bolt ...................................................................................................117 2.2.16. End posts ........................................................................................................117 2.2.17. Bearing ........................................................................................................117 2.2.18. Base plate........................................................................................................118 2.2.19. Ramps ........................................................................................................118 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE vi NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS 2.2.20. Ramp pedestals...............................................................................................118 2.2.21. Footwalk ........................................................................................................118 2.2.22. Footwalk bearer ..............................................................................................118 2.2.23. Footwalk post .................................................................................................118 2.2.24. Overhead-bracing support ..............................................................................119 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE vii NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS TABLE OF FIGURES – BASIC DESIGN Figure 5-1. Cross-section of bridge ..............................................................................18 Figure 5-2. Cross-section of box girder ........................................................................19 Figure 5-3. Cross-section of abutment..........................................................................20 Figure 5-5. The preliminary bridge structure model via the Midas civil software.......22 Figure 5-6. The preliminary arrangement of piles........................................................24 Figure 5-7. Elastic Settlement Influence Factor as a Function of Embedment Ratio and Modular Ratio after Donald et al. (1980), as Presented by Reese and O’Neill (1988). .......................................................................................................................................28 Figure 5-8. Engineering Classification of Intact Rock after Deere (1968) and Peck (1976), as Presented by Reese and O’Neill (1988). ......................................................29 Figure 5-9. Modulus Reduction Ratio as a Function of RQD after Bienawski (1984), as Presented by Reese and O’Neill (1988). .......................................................................29 Figure 5-10. The bored pile diagram in rock socket.....................................................32 Figure 5-11. cross-section of steel truss........................................................................36 Figure 5-12. Side view of steel truss .............................................................................37 Figure 5-13. Side view of abutment...............................................................................37 Figure 5-14. 2 cross-sections of abutment ....................................................................38 Figure 5-15. Determine distribution factor...................................................................39 Figure 5-16. Put HL93 at ¼ span section .....................................................................40 Figure 5-17. Influence line of bearing reaction in abutment ........................................42 Figure 5-18. Put HL93 in abutment ..............................................................................43 Figure 5-19. The bored pile diagram in rock socket.....................................................45 Student: Kieu Phuong Thuy Student Code: 30728.59 _ Class: 59CDE viii NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS TABLE OF FIGURES – DETAIL DESIGN Figure 1-1. Design Truck ..............................................................................................58 Figure 1-2. Design Tandem...........................................................................................58 Figure 1-3. Design Lane Load ......................................................................................58 Figure 1-4. Plan view of pier showing stream flow pressure .......................................61 Figure 1-5. Debris Raft for pier design.........................................................................61 Figure 1-6. Seismic Response Coefficient for various soil profiles, normalized with respect to acceleration coefficient A. ............................................................................63 Figure 2-1. Cross-section of bridge ..............................................................................67 Figure 2-2. Elevation of arch rib ..................................................................................68 Figure 2-3. One cross-section of arch rib .....................................................................68 Figure 2-4. Model of KC arch bridge with Midas Civil 2011 software........................69 Figure 2-5. Bending moment in stage 02 ......................................................................71 Figure 2-6. Axial force in stage 02................................................................................72 Figure 2-7. Shear force in stage 02...............................................................................73 Figure 2-8. Bending moment in stage 03 ......................................................................74 Figure 2-9. Axial force in stage 03................................................................................75 Figure 2-10. Shear force in stage 03.............................................................................76 Figure 2-11. Bending moment in stage 04 ....................................................................77 Figure 2-12. Axial force in stage 04..............................................................................78 Figure 2-13. Shear force in stage 04.............................................................................79 Figure 2-14. Bending moment in stage 05 ....................................................................80 Figure 2-15. Axial force in stage 05..............................................................................81 Figure 2-16. Shear force in stage 05.............................................................................82 Figure 2-17. Bending moment due to Strength Limit State ...........................................83 Figure 2-18. Axial force due to Strength Limit Stage ...................................................84 Figure 2-19. Shear force due to Strength Limit Stage ..................................................85 Figure 2-20. Bending moment due to Service Limit State.............................................86 Figure 2-21. Axial force due to Service Limit Stage .....................................................87 Figure 2-22. Shear force due to Service Limit Stage ....................................................88 Figure 2-23. The investigation result of arch top with the PCACol software at stage 02 .......................................................................................................................................89 Figure 2-24. The investigation result of arch foot with the PCACol software at stage 02 .......................................................................................................................................89 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE ix NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Figure 2-25. The investigation result of arch top with the PCACol software at stage 03 .......................................................................................................................................90 Figure 2-26. The investigation result of arch foot with the PCACol software at stage 03 .......................................................................................................................................90 Figure 2-27. The investigation result of arch top with the PCACol software at stage 04 .......................................................................................................................................91 Figure 2-28. The investigation result of arch foot with the PCACol software at stage 04 .......................................................................................................................................91 Figure 2-29. The investigation result of arch top with the PCACol software at stage 05 .......................................................................................................................................92 Figure 2-30. The investigation result of arch foot with the PCACol software at stage 05 .......................................................................................................................................92 Figure 2-31. The investigation result of arch top with the PCACol software ..............93 Figure 2-32. The investigation result of arch foot with the PCACol software .............93 Figure 2-33. The investigation result of arch top with the PCACol software ..............94 Figure 2-34. The investigation result of arch foot with the PCACol software .............94 Figure 3-1. ½ elevation of spandrel column .................................................................95 Figure 3-2. Plan of spandrel column ............................................................................96 Figure 3-3. The investigation result of spandrel column with the PCACol software ...96 Figure 3-4. The investigation result of spandrel column with the PCACol software ...97 Figure 4-1. Cross-section of box girder ........................................................................99 Figure 5-1. Plan view of pile cap ................................................................................104 Figure 5-2. The investigation result of bored pile with PCA Column software at the Strength I Limit State...................................................................................................105 Figure 5-3. The investigation result of bored pile with PCA Column software at the Service I Limit State.....................................................................................................106 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE x NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS TABLE OF FIGURES – CONSTRUCTION DESIGN Figure 2-1. Plan of a segment in Bailey system. .........................................................111 Figure 2-2. Side of a segment in Bailey system...........................................................111 Figure 2-3. Elevation of Bailey system........................................................................112 Figure 2-4. Plan of Bailey system ...............................................................................112 Figure 2-5. Side of Bailey system ................................................................................113 Figure 2-6. Components of Bailey system ...................................................................113 Figure 2-7. Elevation of panel in Bailey system. ........................................................114 Figure 2-8. Bracing frame...........................................................................................116 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE xi NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS TABLE OF TABLES – BASIC DESIGN Table 2-1. Average physical parameter of layer no. 2 ....................................................4 Table 2-2. Average physical parameter of layer no. 3 ....................................................4 Table 2-3. Average physical parameter of layer no. 4 ....................................................5 Table 2-4. Average physical parameter of layer no. 3 ....................................................6 Table 2-5. Average physical parameter of layer no. 4 ....................................................6 Table 2-6. The chemical component analysis results synthetic table of water ...............7 Table 2-7. The meteorological data at LS station .........................................................10 Table 2-8. The water level related frequency data at the bridge site............................12 Table 5-1. Volume of some components of abutment ....................................................21 Table 5-2. The types of load results...............................................................................23 Table 5-3. Internal force at the abutment bottom .........................................................23 Table 5-4. The coordinate x and y, results of Pi at Abutment A1..................................24 Table 5-5. The coordinate x and y, results of Pi at abutment A2 ..................................25 Table 5-6. Values for Kb ................................................................................................31 Table 5-7. The bearing resistance for bored pile in rock socket input data at abutment A1...................................................................................................................................32 Table 5-8. Bearing resistance of bored pile in rock socket at abutment A1 .................34 Table 5-9. The bearing resistance for bored pile in rock socket input data at the A2..35 Table 5-10. Bearing resistance of bored pile in rock socket at abutment A2 ...............35 Table 5-11. Weight of abutments...................................................................................42 Table 5-12. The bearing resistance for bored pile in rock socket input data at the A1 44 Table 5-13. Bearing resistance of bored pile in rock socket at abutment A1 ...............47 Table 5-14. The bearing resistance for bored pile in rock socket input data at A2......47 Table 5-15. Bearing resistance of bored pile in rock socket at abutment A2 ...............48 Table 7-1. Total cost of Alternative I.............................................................................51 Table 7-2. Total cost of alternative II............................................................................52 Table 9-1. Total cost of chosen alternative ...................................................................55 Student: Kieu Phuong Thuy Student Code: 30728.59 _ Class: 59CDE xii NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS TABLE OF TABLES - DETAIL DESIGN Table 1-1. Properties of used concrete grade in several structure ...............................56 Table 1-2. Properties of reinforcement .........................................................................57 Table 1-3. Properties of structural steel........................................................................57 Table 1-4. Properties of structure steel for bolt ............................................................57 Table 1-5. Determine lane factor ..................................................................................58 Table 1-6. Temperature load .........................................................................................59 Table 1-7. Determine Vb ................................................................................................59 Table 1-8. Determined adjustment factor......................................................................60 Table 1-9. lateral drag coefficient.................................................................................61 Table 1-10. Soil Coefficients .........................................................................................63 Table 1-11. Response modification factors ...................................................................63 Table 1-12. Load combination and Load factor............................................................65 Table 1-13. Load combination in construction stage....................................................66 Table 4-1. Investigation result of stress in concrete ...................................................100 Table 4-2. Investigation result of flexural condition at maximum positive moment ...100 Table 4-3. Investigation result of flexural condition at maximum negative moment ..101 Table 4-4. Material properties ....................................................................................103 Table 4-5. Shear checking result .................................................................................103 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE xiii PART 1 BASIC DESIGN NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 1. INTRODUCTION 1.1. BACKGROUND Developing and increasing urban adapting ability project of LS city using capital of WB have three constituents as follow: (1st) Controlling flood and environment condition, (2nd) Developing urban connections and (3rd) Increasing urban monitoring to adapt with climate change. Target of the project is developing a sustainable city, providing the ability to adapt with climate change for LS city, assisting the city to become a center developing of economic and social of the River KC area. Project had been approved by LS People Committee according to Decision no 164/QĐ-UBND date 20/01/2016. KC Bridge constructing package belongs to constituent no 2 of the project. The alignment starts at the intersection between extended NC and HP road which 600meter South West away from NL Road. The alignment follows the direction of internal road of HP living area and intersect with 3/2 and 30/4 road at the start point of KC at NK side. The alignment then following the KC road, and using KC Bridge to go over KC river and connect to the A nation highway next to the province bus station (is in construction with 10.3 hectare) at LS City. 1.2. LEGAL BASE Law on Tendering No.43/2013/ QH13 issued on 01/7/2014, effective from 01/01/2015; Law on Construction No.50/2014/QH13 issued on 18/6/2014, effective from 01/01/2015; Public Investment Law on on18/6/2014, effective from 01/01/2015; Construction No.49/2014/QH13 issued Decree No.59/2015/ND-CP dated 18/06/2015 of the Government on management of construction investment projects; Decree 32/2015/ND-CP dated 25/03/2015 of the Government on management of construction investment costs; - Decree No.37/2015/ND-CP detailing construction contracts. Circular 13/2016/ TT-BXD Detailed regulations on the recruitment and selection of architectural design of construction works. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 1 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 1.3. PROPOSAL AND SCOPE 1.3.1. Proposal FINAL THESIS LS city has been building as a model city and ecconomic center of area. KC bridge will be built to improve connected capacity between LS city and social of the River D area in next time and orientate to 2030s. Some contents will be considered: Analyze impact of economy and transportation development planning on the need of bridge constructing. - Access existing condition of construction in route. - Select bridge position. - Select size, technical specific and structural solution. - Select technicality solution and construction solution. - Determine total investment cost and analyze economic effectiveness. - Propose implement alternative and investment solution. 1.3.2. Scope Base on space development plan of LS city, the project’s size is limited in the city. There are two main components: - Superstructure; - Substructure; - Road. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 2 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 2. PHYSICAL CONDITIONS SURVEY 2.1. GEOGRAPHY POSITION LS city is located in the Northern mountainous region of Vietnam. It is adjacent to China and owns one of the most important border gates in our country. Moreover, LS city is contiguous to some provinces which are the main point economy of whole nation, such as: QN in the North-East, BG in the South-West. KC Bridge is constructed over KC River, at the same time KC Bridge is considered as the signature of LS city as well as a part of history in LS province. 2.2. TOPOGRAPHY Constructed site has a relatively flat terrain, the current two ways are about (1.5-2.0) m higher than the residential area. In the bridgehead (on the HV street) there is a flower garden on the left, there is the Thanh pagoda on the right, at this place, the pagoda is 2.9m long. At the end of the bridge (NH4A), the bridgehead is about 1.6-2 m higher than the residential area, on the right is KC Temple, the old bridge wall is about 8.0-8.2 m. m, on the left is residential area about 12.8m from the old bridge, asphalt road width B = 9.0m. 2.3. GEOLOGY AND HYDROGEOLOGY 2.3.1. Geology In the stage of feasibility study report on construction investment, engineers drilled 4 holes in the site (on land) to survey the terrain conditions of the abutment areas. In the stage of establishing the design of construction drawing, 4 holes are drilled in the site (underwater) to survey the terrain conditions in the river-bed area. The synthesis of drilling documentation in boreholes shows that the structure at the projected site in the survey area in order top-down can be divided into the following classes: W.r.t boreholes on land, they are made in the stage of feasibility study report on construction investment. Layer no 1: sandy clay, crushed stone, arenaceous, C3 soil, the thickness of layer is from 1.3m to 6.5m. Layer no 2: coarse sand, medium density, C2 soil, reach at LK01, LK02 drill holes, the thickness of layer is from 7.0m to 7.8m. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 3 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Table 2-1. Average physical parameter of layer no. 2 No. Physical parameter Signal Unit Average value Gradation composition 1 2 >60 1.9 40-60 6.0 20-40 10.0 10-20 10.7 5-10 15.8 2-5 15.9 1-2 P % 12.8 0.425-1 11.8 0.25-0.425 7.3 0.08-0.25 4.2 0.05-0.08 1.0 0.01-0.05 0.7 0.005-0.01 0.6 <0.005 1.3 Density ρ g/cm3 2.66 Layer no 3: pebble mixed gray-brown sand, density, reach at LK01, LK02, C4 soil, the thickness of layer is from 4.2m to 4.7m. Table 2-2. Average physical parameter of layer no. 3 No. Physical parameter Signal Unit Average value Gradation composition 1 >60 6.8 40-60 7.2 20-40 14.8 10-20 P % 22.1 5-10 14.4 2-5 6.5 1-2 5.3 0.425-1 5.1 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 4 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING No. 2 Physical parameter Signal FINAL THESIS Unit Average value 0.25-0.425 4.2 0.08-0.25 6.4 0.05-0.08 3.1 0.01-0.05 2.0 0.005-0.01 1.2 <0.005 0.9 ρ Density g/cm3 2.7 Layer no 4: blue-gray gypsum, CIII stone, is found out in the total area surveyed, has not yet invested the total thickness of layer. Table 2-3. Average physical parameter of layer no. 4 No. Physical parameter Signal Unit Average value 1 Saturation factor K 2 Compressive strength at dry status Rdry g/cm3 676.24 3 Compressive strength at saturation status Rsaturation g/cm3 610.63 4 Density ρ g/cm3 2.70 5 Natural density γ g/cm3 2.68 0.90 HS1: Karst no. 1, contained sandy clay, is found out LK01, LK02 drill hole, the elevation of cave ceiling +237.62m and +234.36m, respectively, the elevation of cave bottom +230.72m and +227.06m. HS2: Karst no. 2, contained sandy clay, is found out LK01 drill hole, the elevation of cave ceiling +228.02m, the elevation of cave bottom +224.62m. HS3: Karst no. 3, is found out LK04 drill hole, the elevation of cave ceiling +247.87m, the elevation of cave bottom +246.77m. HS4: Karst no. 4, contained sandy clay, is found out LK03, LK04 drill hole, the elevation of cave ceiling +240.04m and +243.47m, respectively, the elevation of cave bottom +235.64m and +230.17m. • W.r.t boreholes under water, they are made in the stage of construction drawing design. X: cement concrete structure, is found at LK1-2 drill hole, 3.4m thickness. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 5 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Layer 2a: Sand mixed pebble, medium density, C3 soil, is found at LK1-1 – LK1-4 drill hole, 0.8-5.6m thickness. Table 2-4. Average physical parameter of layer no. 3 No. Physical parameter Signal Unit Average value Gradation composition 1 >60 14.5 40-60 4.8 20-40 5.3 10-20 3.5 5-10 P % 7.7 2.5-5 15.8 1.25-2.5 18.8 0.63-1.25 14.0 0.14-0.315 8.5 <0.14 2 Density 2.6 ρ 3 g/cm 2.69 Layer no 4: blue-gray gypsum, CIII stone, is found out in the total area surveyed, has not yet invested the total thickness of layer. Table 2-5. Average physical parameter of layer no. 4 No. Physical parameter 1 Saturation factor 2 Compressive strength at dry status 3 Compressive strength at saturation status 4 5 Signal Unit K Average value 0.90 Rdry g/cm3 676.24 Rsaturation g/cm3 610.63 Density ρ g/cm3 2.70 Natural density γ g/cm3 2.68 HS1: Karst no. 1, contained sandy clay, is found out LK01, LK02 drill hole, the elevation of cave top is +234.19m, the elevation of cave bottom +233.39m HS2: Karst no. 2, contained sandy clay, is found out LK1-4 drill hole, the elevation of cave top +236.34m, the elevation of cave bottom +233.64m. HS3: Karst no. 3, is found out LK1-4 drill hole, the elevation of cave top +231.24m, the elevation of cave bottom +228.34m. • In conclusion: Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 6 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS The KC Bridge Project is on a relatively flat terrain surface; the geology at the beginning of the route is mainly composed of unequal ground rock, which is not favorable for the geological survey as well as building works later. Layer 4 is gypsum occurred Karst phenomenon, cracking strongly at all of the drill holes, at LK02, LK04 drill hole, it is found 2-storey Karst, especially, LS City is on the area of significant development in Karst, therefore, in the construction process, it is noticeable the position of bored piles to propose reasonable solutions. Before constructing, it needs to carry out drilling to determine stratum 100% the number of piles. • Petition: Using pile foundation is in layer no. 4. 2.3.2. Hydrogeology Groundwater is contained and mobilized in the pore spaces of the alluvial soil, in the fractures of the original rock. The depth of groundwater table at LK01 -6.5m, LK02 -6.0m (in alluvial soil). During this period, people take 2 water samples at LK01 at depths of -6.5 m and 1 surface water pattern at area of abutment no. 2 Water in the sand is fresh bicarbonate, sulphua, chlorine, natri (kali) caximagie. Total mineralization M = 195.7mg/l, pH = 7.9. Evaluation according to TCVN 3994-85 water weak erosion type. The surface water samples were tested at the location of the abutment area No. 02. This was the fresh water of the type of calcium carbonate sodium bicarbonate. Total amount of carbon and formaldehyde was 4.4 (mg/l), pH = 8.0. The appreciation of TCVN 3994-85 water is weak erosion type. Table 2-6. The chemical component analysis results synthetic table of water Unit Pattern 1 Pattern 2 LK01 Area of abutment no. 2 -6.5m Surface water 7.90 8.00 me / l 0,10 0,05 mg / l 4,40 2,20 mg / l 1,64 1,88 me / l 2,10 1,00 mg / l 1,281 61,00 me / l - - mg / l - - The pattern position The depth of pattern m pH CO2 Free Erosion HCO3- ANION CO3-- Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 7 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Unit Pattern 1 Pattern 2 me / l 0,25 0,35 mg / l 8,90 12,40 me / l 0,23 0,83 mg / l 8,90 39,80 The total of stiffness me / l 2,15 0,60 Temporary stiffness me / l 1,05 0,25 Permanent stiffness me / l 1,10 0,35 me / l 1,60 0,35 mg / l 32,10 7,00 me / l 0,55 0,35 mg / l 6,10 3,00 me / l 0,43 1,38 mg / l 9,90 36,30 The total of ion me / l 2,60 2,20 The total of mineralize me / l 195,70 158,50 HCO381Cl10 HCO346SO384Cl16 M 0.2 ------------- M 0.16 --------------- -- pH 8.4 pH7.5 Ca62Na+K17Mg21 Na+K72CA16Mg12 ClSO4-- Ca++ KATION Mg++ (Na+K)+ Kuoc-lop Formula The evaluation of concrete erosion 2.4. CLIMATE 2.4.1. General condition me / l mg / l TCVN 3994-85 The climate in the tropical monsoon climate has two distinct seasons: hot and rainy season from May to September, cold and dry season from November to March. April and October are two forward months. KC basin is formed under the interaction of atmospheric circulation, solar radiation conditions in the geographic situation of the basin. 2.4.2. Air temperature The year-round heat regime in the basin varies markedly due to the seasons. Summer is from May to October with average temperature of 25.5℃, the highest Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 8 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS temperature usually occurs in the May and June measured during the observation period is 39.8℃. The winter is from November to April, the northeast monsoon flood is drying up, the temperature decreases sharply, the lowest temperature is usually in January, February and December with the lowest temperature measured -2,1℃. The annual average temperature is about 21.1℃, the average temperature in the months of the year fluctuate between 13.3 to 27.0℃. The fluctuation amplitude between day and night temperature is highest in the early winter period about 9 - 10℃. 2.4.3. Rainfall Rainfall regime in the basin is closely related to the monsoon regime; the rainfall changes considerably in space and time. The average annual rainfall of KC basin is about 1200 - 1500mm. The rainy season usually starts from May to September, the percentage of rainfall occupies from 70%-75% of the proportion of whole year rainfall. The dry season is from October to April of next year and the precipitation is responsible for 25-30%. The highest average rainfall is in July (200-250mm per month), the lowest average rainfall is in December (20-30mm per month). 2.4.4. Humidity and sunshine Average humidity in the year ranged from 80-85%, the month with the highest average humidity was 85.4% in August, the lowest in December was 77.3%. The number of sunny hours: The average number of sunny hours is about 1500-1600 hours, the majority of sunshine-hour amount is high in LS City and several adjacent districts, and low in BS, VQ and at least in MS. Sunshine in summer, as well as is the most in July, August and less in winter, at least February, March due to the influence of drizzly weather. 2.4.5. Wind During the year distinguishing the two monsoons, the winter monsoons from November to April, the prevailing northeast monsoon and the cold and dry air north. The winds of the summer months from May to October tend to be southeast and east with a lot of moisture. Due to the influence of terrain, the wind speed in the basin is not large, the average wind speed measured at Lang Son meteorological station is 1.9 m/s. 2.4.6. Some different features The amount of cloud: The average annual cloud is about 74-76% of the sky, not much different among locations. In most places, the amount of cloud is the most common in the middle and late winter (from January to April), relatively low in late Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 9 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS summer and early winter (from September to December). The difference between the most cloudy month and the least is up to 25-30%. Storm: The storm season in the North-area occurs 4 months in summer between June and September, the most in July and August. The project site is significantly affected by hurricanes in the North. In addition, some typhoons hit the North Central region causing heavy rains in the area. However, they are not as large as the coastal plain provinces. Storms still contribute significantly to the total annual rainfall. North-east monsoon, hoarfrost: Annually, there are about 20-25 North-east monsoons, affect to the bulk of the mountainous areas of North and North-East area. Northeast monsoons concentrate in winter causing dry or cold weather and frosts but frosts rarely happen, there are only 1-2 days and usually occurs from November to February, in which mostly in December, and January. Thunderstorm: hail season coincides with rainy season. There are thunderstorms lasting 4-5 days. There are thunderstorms occur in December, January. Days with thunderstorm in the year about 40-50 days. Strong thunderstorms can cause hail. Almost hail happened in all districts. Any meteorological station is also monitoring hail. According to statistics, hail usually occurs in late winter, early summer. The same year happened in July, as in TK. Fog: There are many foggy days every year. As with other weather phenomena, seasonal fog fluctuates year after year. In DL, there were months more than 15 days with fog, while in many other places, months without fog. The meteorological characteristics of the project area can be referenced to meteorological data at Lang Son Station in the following table (station location at 21050 'north latitude, 106045' east longitude, elevation 257.88m). Table 2-7. The meteorological data at LS station Month I II III IV V VI VII VIII IX X XI XII Year 2,0 2,2 1,9 33,0 32,2 39,8 18,2 14,6 21,1 1,7 -1,5 -2,1 36 20 1301 The average wind speed per month and whole year (m/s) Value 2,6 2,6 2,3 1,9 1,7 1,4 1,3 1,1 1,3 1,8 o The strict highest air temperature per month and year ( C) Value 31,6 36,4 36,7 38,6 39,8 37,6 37,6 37,1 36,6 35,2 o The average air temperature per month and year ( C) Value 13,1 14,3 17,9 22,2 25,5 26,8 27,2 26,6 25,2 22,1 o The strict lowest air temperature per month and year ( C) Value -2,1 -1,7 0,9 6,2 11,1 15,1 18,6 17,0 13,2 7,1 The average amount of rainfall per month and year (mm) Value 31 38 49 97 167 189 229 232 130 82 The highest daily rainfall per month and year (mm) Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 10 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING Value 81 114 123 133 164 197 202 147 159 FINAL THESIS 136 72 53 202 6,4 5,6 142,7 137 121 1589 16,8 13,2 21,6 78,8 77,3 81,9 The number of average rainy days per month and year (days) Value 9,5 10,4 13,2 13,1 13,5 15,4 16,4 17,0 12,7 9,4 The total number of sunny hours per month, year (hour) Value 77 58 62 96 176 162 184 174 181 161 The average absolute humidity of air per month and year (mb) Value 12,3 13,8 17,5 22,3 26,4 29,0 29,8 29,5 26,8 21,7 The average relative humidity of air per month and year (%) Value 79,6 82,3 83,4 82,8 81,2 82,8 2.5. HYDRAULIC CHARACTERISIC 2.5.1. Local hydraulic condition 83,6 85,4 84,1 81,3 KC River is one of the main rivers flowing through LS Province. The river system has an average river network density of 0.88 km/km2. The river mainstream is 243km long, originated from the mountainous area of DL district. The main river flows in the direction of the Northwest and Southeast. It then merges with BG river at BN, TD district and to China with the East-West direction. The terrain has a wide width but the bulk of limestone mountains and the level of cover on the surface of the basin is low, so in the flood season, the water level oscillate quickly, and in the dry season, the flow of the river is low. River flow regime in KC basin depends mainly on rainfall regime. During the year, the flow is divided into two seasons: the flood season and the dry season. Flood season starts in June, ending in September, total flood flow accounts for 70-75% of annual flow. The month with the largest flow usually occurs in August, the duration of a flood is usually from 3 to 7 days, the flood time is about 10 - 24 hours, floods occur on the river usually quite fast. The dry season starts from October to May of the following year, with flows accounting for 25-30% of the total annual flow. The monthly flow is the smallest from December to February, with a total flow of 3 months accounting for 5-7% of annual flow. 2.5.2. Hydraulic condition of bridge position KC River crosses the KC River, so the river section of the bridge is also influenced and full of features of the basin. Upstream KC bridge is a curved section, the lower part of the bridge is straight, the two banks have been embankment protected, the river bank is relatively stable, no special erosion phenomenon. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 11 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS At the current bridge of KC, the two bridges have been paved stone protection. The clay pit must be geologically stable, the foot of the left abutment is gated for protection. - The hydrographic survey results are summarized as follows: Hmax1986 = 259.5m; Hmax2008 = 257.6m; Hmax2014 = 257.1m; Hmin 2.5.3. = 246,9m. Design water level The result of hydraulic calculation shows water level related frequency data at the bridge site as follow: Table 2-8. The water level related frequency data at the bridge site Feature Frequency P Design flow P = 1% 4475 m3/s P = 4% 3400 m3/s P = 1% +259.66m P = 2% +288.93m P = 4% +257.84m P = 5% +257.46m P = 10% +256.36m P = 1% Without bridge: Vmax tb = 2.52m/s Design water level Flow velocity Value Note The national elevation system With bridge: Vmax tb = 3.02m/s P = 4% Without bridge: Vmax tb = 2.39m/s With bridge: Vmax tb = 2.71m/s Waterway opening under bridge L0 L0 4% = 88m M1 Elevation after scour: +240.26, scour process is stop when it reaches third layer (coarse) M2 No scour, gypsum Note: The predict about scour is determined due to natural terrain conditions. Nevertheless, local scour at abutment is not going to occur when it is stabilized at downstream and upstream and base of abutment as the current bridge. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 12 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING - FINAL THESIS The predict diagram H10% water level as month: Chart 2-1. H10% level as month which has the highest amount Chart 2-2. H10% level as month which has the lowest amount BIỂU ĐỒ DỰ BÁO MỰC NƯỚC THÁNG THẤP NHẤT PHỤC VỤ THI CÔNG CẦU KỲ CÙNG 247.50 247.30 247.10 246.90 246.70 246.50 I II III IV V VI VII VIII IX X XI XII Tháng Hmin.cầu (m) 246.91 246.91 246.87 246.92 246.87 246.95 246.94 247.00 246.88 247.01 246.99 246.91 Hmin.90% cầu(m) 247.01 246.97 246.97 247.00 246.99 247.10 247.17 247.24 247.14 247.10 247.05 247.01 2.5.4. Navigation clearance No clearance. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 13 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 3. CONSTRUCTION SIZE AND TECHNICAL STANDARDS 3.1. - APPLIED STANDARDS Standard for highway survey 22TCN 263-2000. Standard for design and survey of highway embankment on soft soil foundation 22TCN 262-2000. 3.2. Standard for soil exploration in drilling 22TCN 259-2000. CLASS OF CONSTRUCTION - 23: Delta - Speed design: 60km/h. 3.2.1. Navigation clearance No clearance. 3.2.2. Bridge technical standard years. Design load: Live load HL93, human 3x10-3 MPa, design life service is 100 The level of earthquake: Level VII (MSK) due to local, the acceleration factor is a=0.0805. Longitudinal profile is designed due to deck-bridge geography which is lower than current 1.8m. 3.2.3. Longitudinal profile is on straight way, slope is 0%. Design standard - Bridge design standard: 22TCN 272-05. - Highway design standard: TCVN 4054-2005. - Flexible pavement design standard: 22TCN 211-06. 3.3. CROSS-SECTION OF BRIDGE There are some design principles: - Cross-section of bridge must suitable with cross-section of highway To be permanent work, with delicate structures and appropriate with the alignment scope and the city’s architectural landscape. - To satisfy the technical requirement, ensure traffic safety in LS city. - To facilitate in construction, accelerate the operation schedule. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 14 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING - Reasonable for economy. - The works ensure absolute safety in service process. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE FINAL THESIS 15 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 4. BASIC DESIGN 4.1. DESIGN PRINCIPLE The bridge, which shall be designed, based on the following principles: To be permanent works, with delicate structures and appropriate with the alignment scope and the city’s architectural landscape. To meet with the requirements for urban future development planning and urban environment protection.... - To ensure a short construction period and high mechanization. - To mitigate the adverse impacts on the existing traffic. - To ensure normal working conditions of adjacent works. - To be economically and technically reasonable. - To focus on aestheticism. 4.2. MAIN BRIDGE LENGTH Suitable with topographic, geological, hydrological condition of bridge position. - Is an architectural highlight in the overall construction and local space. - Ensure navigation clearance requirement. - Minimize impact on drainage capacity under bridge. - Suitable with construction ability of construction organization. - Minimize construction cost. 4.3. DESIGN ALTERNATIVES FOR MAIN BRIDGE Base on priciples above, I propose two alternatives for main bridge : 81m 4.4. Alternative 1: Reinforcement concrete (RC) arch bridge with span length of Alternative 2: Steel truss bridge with span 100m in length. SUBSTRUCTURE Two abutments are reinforcement concrete U abutments. Abutments and spiral were put on bored piles with diameter D1.5m. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 16 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 4.5. BRIDGE DESIGN SOLUTIONS 4.5.1. Alternative I FINAL THESIS Structure characteristics: bridge has one span with 81m. Bridge uses reinforcement concrete arch, and box girder. 4.5.2. Total length bridge: 117.2 m (including the end of 2 abutments) Alternative II Structure characteristics: bridge has one span with 100m. Bridge uses steel truss bridge. - Total length bridge: 111.5 m (including the end of 2 abutments) Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 17 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 5. BASIC DESIGN AND PRELIMINARY CALCULATION 5.1. ALTERNATIVE I 5.1.1. Cross-section 5.1.1.1. Superstructure - Ratio of rise to span: in which height of arch (f) is 12.5m - Effective span is L=102.2m, - Arch without hinged is designed with reinforcement concrete and box girder Figure 5-1. Cross-section of bridge Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 18 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS 5.1.1.2. Substructure Figure 5-3. Cross-section of abutment 5.1.2. Preliminary determine volume of bridge 5.1.2.1. Weight of superstructure a. Weight of main span structure Length of effective span: L= 81m Concrete weight of arch span: 1026.093 × 1026.093 × 23.5 (5-1) 24113.186 (5-2) Concrete weight of girder: 3139.534 × 3139.534 × 24.5 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE (5-3) 76918.570 (5-4) 20 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Concrete weight of spandrel: 213.872 × b. (5-5) 213.872 × 24.5 5239.856 (5-6) Weight of wearing surface Thickness of asphalt wearing surface is 70mm. Volume of wearing surface: 0.07 × 14 × 102.2 100.156 (5-7) Weight of wearing surface: 0.07 × 14 × 22.5 c. 22.05 / (5-8) Weight of barriers and sidewalk Concrete volume of barriers and sidewalk: 1.775 × 117.2 208.049 (5-9) Concrete weight of barriers and sidewalk: 208.049 × 24.5 5097.209 (5-10) 5.1.2.2. Weight of substructure (abutment) Table 5-1. Volume of some components of abutment Abutment Foundation (m3) A1 (A2) 1936.263 Stem (m3) Back wall (m3) Wing wall (m3) 421.050 21.315 37.622 Total Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE Approach Curtain panel wall (m3) (m3) 60.424 1.890 Volume (m3) 2478.564 4957.127 21 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 5.1.3. FINAL THESIS Preliminary determine number of piles 5.1.3.1. Preliminary bridge structure model via the Midas civil software a. Model Figure 5-4. The preliminary bridge structure model via the Midas civil software b. Determine dead load - Selfweight of abutment: 2.45 × - 2.45 × 4957.127 11897.105 (5-11) 2.45 × 13.95 33.48 ( ) (5-12) 2.45 × 29.40 72.03 ( ) (5-13) Weight of superstructure: Weight of box girder: 2.45 × Weight of arch rib: 2.45 × Weight of wearing surface: 2.25 × 2.25 × 0.07 × 14 2.205 ( ) (5-14) 8.52 ( ) (5-15) Weight of barriers and sidewalk: 2.45 × 2.45 × 2 × 1.775 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 22 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING c. FINAL THESIS The results of types of load Table 5-2. The types of load results No Types of load Unit Value 1 DC kN 88721.5 2 DW kN 240.7 3 LL+IM kN 3890.4 5.1.3.2. Internal force at the abutment bottom Table 5-3. Internal force at the abutment bottom Abutment Strength Limit State Node N Mx My A1 135 118070.9 19595.9 292842.3 A2 188 118078.3 19162.9 239926.4 5.1.3.3. Preliminary determine number of piles a. Preliminary arrangement of piles The number of piles is predicted preliminarily to 20 piles and are arranged as below: Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 23 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Figure 5-5. The preliminary arrangement of piles b. Calculate internal force at pile head The internal force at pile head is determined as formula: + × ∑= + × (5-16) ∑= In which: N: Load total at abutment bottom n: the number of piles Mx, My: moments rotate x, y axils xi, yi: coordinates of the central piles. Table 5-4. The coordinate x and y, results of Pi at Abutment A1 No 1 2 xi 7.625 7.625 � 58.141 58.141 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE yi -9 -4.5 � 81 20.25 Pi (kN) 9073.841 9182.707 24 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING No 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 xi 7.625 7.625 7.625 3.125 3.125 3.125 3.125 3.125 -1.375 -1.375 -1.375 -1.375 -1.375 -7.875 -7.875 -7.875 -7.875 -7.875 yi 0 4.5 9 -9 -4.5 0 4.5 9 -9 -4.5 0 4.5 9 -9 -4.5 0 4.5 9 � 58.141 58.141 58.141 9.766 9.766 9.766 9.766 9.766 1.891 1.891 1.891 1.891 1.891 62.016 62.016 62.016 62.016 62.016 659.063 = � 0 20.25 81 81 20.25 0 20.25 81 81 20.25 0 20.25 81 81 20.25 0 20.25 81 FINAL THESIS Pi (kN) 9291.574 9400.440 9509.306 7074.349 7183.215 7292.081 7400.947 7509.813 5074.857 5183.723 5292.589 5401.455 5510.321 2186.701 2295.567 2404.434 2513.300 2622.166 810 = Table 5-5. The coordinate x and y, results of Pi at abutment A2 No 1 2 3 4 5 6 7 8 9 10 11 12 xi 7.625 7.625 7.625 7.625 7.625 3.125 3.125 3.125 3.125 3.125 -1.375 -1.375 � 58.141 58.141 58.141 58.141 58.141 9.766 9.766 9.766 9.766 9.766 1.891 1.891 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE yi -9 -4.5 0 4.5 9 -9 -4.5 0 4.5 9 -9 -4.5 � 81 20.25 0 20.25 81 81 20.25 0 20.25 81 81 20.25 Pi (kN) 8466.814 8573.274 8679.735 8786.195 8892.656 6828.625 6935.086 7041.546 7148.007 7254.467 5190.436 5296.897 25 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING No 13 14 15 16 17 18 19 20 xi -1.375 -1.375 -1.375 -7.875 -7.875 -7.875 -7.875 -7.875 yi 0 4.5 9 -9 -4.5 0 4.5 9 � 1.891 1.891 1.891 62.016 62.016 62.016 62.016 62.016 659.063 = � 0 20.25 81 81 20.25 0 20.25 81 FINAL THESIS Pi (kN) 5403.357 5509.818 5616.278 2824.164 2930.624 3037.085 3143.545 3250.006 810 = Result: All of piles are beared compression and the maximum compressive values at A1, A2 is 9509.306 kN, 8892.656 kN, respectively. c. Determine resistance of pile General principles: • General regulation: For bored piles fixed rock, general regulation is shown in Article 10.8.3.5 of 22TCN 272-05 Standard, AASHTO LRFD 1998 and AASHTO LRFD 2004 as follow: To determining the axial resistance of drilled shafts with rock sockets, the side resistance from overlying soil deposits may be ignored. If the rock is degradable, use of special construction procedures, larger socket dimensions, or reduced socket resistance shall be considered. The resistance factors for drilled shafts socketed in rock shall be taken as specified in Table 10.5.5-3. Typically, the axial compression load on a shaft socketed into rock is carried solely in side resistance until a total shaft settlement on the order of 10mm occurs. At this displacement, the ultimate side resistance, Qsr, is mobilized, and slip occurs between the concrete and rock. As a result of this slip, any additional load is transferred to the tip, and it is assumed that side resistance reduces to 0.0. This assumption is conservative because a portion of the fully mobilized side resistance will remain after failure of the bond along the shaft-rock socket interface (Reese and O’Neill 1988). Alternative procedures can be used to proportion the socket load between side and tip resistance, e.g., Carter and Kulhawy (1988). Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 26 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Where the rock socket capacity is derived from side resistance, the settlements within the socket will be small. If the rock socket capacity is derived from tip resistance, the settlements may be large and must be checked as an integral part of the design. • Applied assumption: The design procedure presented in this Article assumes that: - The rock is reasonably sound, The rock strength measured during site investigation will not deteriorate during construction when water or drilling fluids are used, and The drilling fluid used will not form a lubricated film on the sides of the socket, The bottom of the socket is properly cleaned out. This is especially important if the capacity of the drilled shaft is based on end bearing. • Design steps: The steps in the design procedure are as follow: Step 1: Estimate the settlement of the portion of the drilled shaft that is socketed in rock. This consists of two components: - The elastic shortening of the drilled shaft, ρe (mm), which can be taken as: × × (5-17) Where: Hs: depth of the socket (mm) ΣPi: working load at the top of the socket (N) Asoc: cross-sectional area of the socket (mm2) Ec: modulus of elasticity of concrete in the socket, considering the stiffness of any steel reinforcement (MPa) - Settlement of the base of the drilled shaft, ρbase (mm), which can be taken as: × (5-18) × Where: Iρ: influence coefficient obtained from Figure Ds: diameter of the base of the drilled shaft socket (mm) Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 27 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Er: modulus of elasticity of the in-situ rock, taking the joints and their spacing into account (MPa) The modulus of elasticity of the in-situ rock, Er, can be taken as: × (5-19) Where: Ei: intact rock modulus found either by testing or by means of Figure (MPa) Ke: modulus modification ratio, related to the rock quality designation (RQD), as shown in Figure (dim.) Figure 5-6. Elastic Settlement Influence Factor as a Function of Embedment Ratio and Modular Ratio after Donald et al. (1980), as Presented by Reese and O’Neill (1988). Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 28 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Figure 5-7. Engineering Classification of Intact Rock after Deere (1968) and Peck (1976), as Presented by Reese and O’Neill (1988). Figure 5-8. Modulus Reduction Ratio as a Function of RQD after Bienawski (1984), as Presented by Reese and O’Neill (1988). Step 2: Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 29 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Calculate ρe + ρbase. If the sum is less than 10 mm, compute the bearing capacity based on shaft resistance alone. Step 3 applies. If the sum is greater than 10mm, compute the bearing capacity based on base resistance alone. Step 4 applies. Step 3: Determine the side resistance of drilled shafts socketed in rock as follows: If the uniaxial compressive strength of the rock is ≤ 1.9 MPa, the units side resistance (qs) may be taken Carter and Kulhawy (1988): × × 0.15 × (5-20) (5-21) Where qu is the uniaxial compressive strength of the rock. If the lesser of the uniaxial compressive strength of the rock or the concrete in the drilled shaft is greater than 1.9 MPa, qs may be taken after Horvath and Kenney (1979): 0.21 × (5-22) where qs and qu are in MPa. Step 4: Factored base resistance of the drilled shaft socket may be determined from the uniaxial compression strength using any consistent set of units (Canadian Geotechnical Society 1985) as: × × × (5-23) (5-24) Where: qp, the unit base resistance, may be taken as specified in Article 10.7.3.5. AASHTO 2004. Ap is tip pile area. Nominal unit tip resistance qp can be taken as: 3× × × (5-25) Where: qu: is the average uniaxial compressive strength of the rock. Ksp: unfactored bearing capacity coefficient d: unfactored depth coefficient Ksp and d are calculated as: Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 30 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS (5-26) 3+ 1 + 300 × 1 + 0.4 × (5-27) ≤ 3.4 Where: Sd: the space of crack line ts: the width of crack line D: the diameter of drilled shaft Ds: the diameter of socket Hs: the depth of socket Alternatively, determine the nominal unit base resistance of drilled shafts socketed in rock using results from pressure meter tests (Canadian Geotechnical Society 1985) as: × − + (5-28) Where: p1: limit pressure determined from pressure meter tests averaged over a distance of 2.0 diameters above and below the base (MPa). p0: at rest total horizontal stress measured at the base elevation (MPa) σv: total vertical stress at the base elevation (MPa) Kb: coefficient that depends on the socket diameter to socket depth ratio as indicated in Table C1 (AASHTO 2004) (dim.) ϕ: resistance factor specified in Table Table 5-6. Values for Kb Hs/Ds Kb 0 0.8 1 2.8 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 2 3.6 3 4.2 5 4.9 7 5.2 31 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Abutment A1: Input data: Table 5-7. The bearing resistance for bored pile in rock socket input data at the A1 Parameter Bottom of pile-cap Top elevation of rock layer Bottom of pile tip Water level The length of pile Diameter of drilled shaft Perimeter of the cross-section pile Area of the cross-section pile The depth of socket Diameter of socket Perimeter of the cross-section socket Area of the cross-section socket Compressive strength of concrete at 28 days Concrete unit weight Modulus of elasticity of concrete Working load at pile head Symbol EL1 EL2 EL3 EL4 L Unit m m m m m Value 243.149 226.120 222.149 238.953 21.000 D P A Hs Ds Psoc Asoc f’c m m m2 m m m m2 MPa 1.500 4.712 1.767 2.471 1.500 4.712 1.767 35.000 γc Ec N kN/m3 MPa kN 24.500 31799.000 9509.000 Figure 5-9. The bored pile diagram in rock socket The settlement of bored pile: - Working load at top of socket Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 32 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS 10466 - (5-29) In-tack rock modulus (According to AASHTO 2004 LRFD: Fig C10.8.3.5-2): 30000 (5-30) Modulus modification ratio (According to AASHTO 2004 LRFD: Fig C10.8.3.5-3): 0.15 - (5-31) Modulus of elasticity of the in-situ rock × 0.15 × 30000 . With 4500 2.647 and . (5-32) 7.066 according to Figure 5.8, effect factor due to settlement (According to AASHTO 2004 LRFD: Fig C10.8.3.5-1): Ip=0.55 The elastic shortening of the drilled shaft: × × 10466 × 3.971 1.767 × 31799 (5-33) 0.7396 Settlement of the base of the drilled shaft: × × 10466 × 0.55 1.5 × 4500 The total of settlement + (5-34) 0.853 0.7396 + 0.853 1.5926 < 10 Thus, bearing capacity of pile is only calculate by shaft pile resistance. Determine bearing capacity of pile: Thanks to axial compression experiment, it has axial compressive strength qu=40MPa>1.9MPa, thus, unit side resistance of piles is defined: 0.21 × 0.21 × √40 1.328 (5-35) According to C10.5.5-3 in 22TCN 272-05 Standard, we have resistance factor φs=0.65 - Nominal side resistance of bored pile: × × 1.328 × 3.971 × 4.712 24854 (5-36) In which: Hs: the height of rock cavity, Hs = 3.971m Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 33 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Psoc: perimeter of the rock cavity cross-section, Psoc = 4.712m - Shaft side resistance of bored pile: × - 0.65 × 24854 16155 (5-37) Self-weight of bored pile: ×{ − × +[ − − ]× − 9.81 } (5-38) 1.767 × { 243.149 − 238.953 × 24.5 + [27 − 243.149 − 238.953 ] × 24.5 − 9.81 } 617.887 Resistance of bored pile due to Strength Limit State and Special Limit State as Table Table 5-8. Bearing resistance of bored pile in rock socket at abutment A1 Strength Limit State kN 33515 Resistance of bored pile due to material: × 0.85 × 0.85 × ′ × Self-weight of bored pile: PW Resistance of bored pile due to rock: + Bearing resistance of bored pile: Legend: -617.887 15537 15537 φ: resistance factor (according to 5.5.4.2.1-TCN272-05, φ = 0.75) As: area of reinforcement, 0.015 × × 0.75 0.0265 Abutment A2: Input data: Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 34 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Table 5-9. The bearing resistance for bored pile in rock socket input data at the A2 Parameter Bottom of pile-cap Top elevation of rock layer Bottom of pile tip Water level The length of pile Symbol EL1 EL2 EL3 EL4 L Unit m m m m m Value 243.149 231.789 225.149 238.953 18.000 Diameter of drilled shaft D m 1.500 Perimeter of the cross-section pile P m 4.712 Area of the cross-section pile A m2 1.767 The depth of socket Hs m 6.640 Diameter of socket Ds m 1.500 Perimeter of the cross-section socket Psoc m 4.712 2 Area of the cross-section socket Asoc m 1.767 Compressive strength of concrete at 28 f’c MPa 35.000 days Concrete unit weight γc kN/m3 24.500 Modulus of elasticity of concrete Ec MPa 31799.000 Working load at pile head N kN 9509.000 With the similar method of determining number of piles in abutment A1, I have the results with regard to A2 as: Table 5-10. Bearing resistance of bored pile in rock socket at abutment A2 Resistance of bored pile due to material: × 0.85 × 0.85 × ′ × Self-weight of bored pile: PW Resistance of bored pile due to rock: + Bearing resistance of bored pile: Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE Strength Limit State kN 33515 -488.091 18388 18388 35 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS 5.1.3.4. Checking Abutment Bearing resistance of pile A1 A2 1584 (ton) 1874 (ton) 5.2. ALTERNATIVE II 5.2.1. Choosing cross-section Maximum internal axial force of pile 969.35 (ton) 906.49 (ton) Check OK OK 5.2.1.1. Superstructure - Truss height: H = (1/7-1/10) L with L = 100m, choose H=10m. - Length of each panel d=10m. Figure 5-10. cross-section of steel truss Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 36 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Figure 5-11. Side view of steel truss 5.2.1.2. Substructure Figure 5-12. Side view of abutment Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 37 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Figure 5-13. 2 cross-sections of abutment 5.2.2. Preliminary determine volume of bridge 5.2.2.1. Weight of superstructure a. Truss span - Weight of deck slab: 2.45 × - (5-39) 2.45 × 2 × 0.515 2.524 ( ) (5-40) Weight of barriers: 2 × 2.45 × - 7.203 ( ) Weight of gradient layer: 2.45 × - 2.45 × 14.7 × 0.2 2 × 2.45 × 0.124 0.608 ( ) (5-41) Weight of diaphragm: Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 38 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 31 × 0.0395 × 14.7 × 7.85 300 - 0.471 ( ) FINAL THESIS (5-42) Weight of longitudinal girder: 6 × 0.021 × 7.85 - 0.9891 ( ) (5-43) 2.363 ( ) (5-44) Weight of wearing surface: 0.075 × 14 × 2.25 Figure 5-14. Determine distribution factor - Transverse distribution factor due to level method: Transverse distributed factor of pedestrians: 0.5 × 1.177 + 1.058 × 1 1.118 (5-45) Transverse distributed factor of lane: 0.5 × 0.958 + 0.198 × 0.65 × 9.3 3.494 (5-46) Transverse distributed factor of vehicle: ℎ - 0.5 × 0.958 + 0.856 + 0.788 + 0.686 + 0.618 + 0.516 + 0.448 + 0.364 × 0.65 1.701 (5-47) Weight of primary truss was determined as: Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 39 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING ℎ × + × − × + × × × × 1+ FINAL THESIS (5-48) × Where: L: calculate span length, L=100m. γDC, γDW, γh: load factor of deadload 1, 2, and live load γ: density of steel, γ=7.85T/m3 R: strength of steel, R=25000T/m α: factor consider weight of connection, α=0.1 k0: equivalent load of live load 1+ × ×( × ℎ) + × × + × (5-49) k1/4: equivalent load of one a: weight factor for different structure, with simple span a = 0.5 Figure 5-15. Put HL93 at ¼ span section / 3.5 × 0.664 + 14.5 × 0.75 + 0.707 0.5 × 0.75 × 100 / 11.0 × 0.75 + 0.738 0.5 × 0.75 × 100 0.436 0.625 (5-50) (5-51) Therefore, k1/4 = 0.625 1 + 0.25 × 0.65 × 0.625 × 1.701 + 0.65 × 0.93 × 3.494 + 0.3 × 1.118 3.311 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE (5-52) 40 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS (5-53) 1.75 × 3.311 + 1.5 × 2.363 + 1.25 × 7.203 + 2.524 + 0.608 + 0.471 + 0.989 25000 − 1.25 × 3.5 × 100 × 1 + 0.1 7.85 × 3.5 × 100 - 3.118 ( ) Weight of connection system: 0.1 × 3.118 have: 1.9 × 3.118 5.924 ( ) + 100 × 2 × 0.312 + 5.924 (5-56) Total weight of deadload: 2 × 5.924 + 2 × 0.312 + 7.203 + 2.524 + 0.608 + 0.471 (5-57) 24.267 ( ) + 0.989 b. (5-55) Weight of primary truss and connection system: 100 × 2 × 1247.24 - (5-54) Real weight of primary truss multiplied factor (1.8-2). Choose factor = 1.9, I 1.9 × - 0.312 ( ) Wearing surface Thickness of asphalt wearing surface is 70mm. Volume of wearing surface: 0.07 × 14 × 102.5 c. 100.45 (5-58) 25.42 (5-59) Barriers Concrete volume of two barriers: 2 × 0.124 × 102.5 5.2.2.2. Weight of sub-structures (abutment): Choose steel content is 70 kg/m3 in abutment foundations and it is 120 kg/m3 in other components. Mass of each abutment was determined as Table Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 41 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Table 5-11. Weight of abutments Abutment Pile cap (m3) A1 (A2) 393.75 Wing Approach Volume (m3) wall panel (m3) (m3) 61.230 64.533 909.798 1819.596 Stem (m3) Back wall (m3) 366.240 24.045 Total 5.2.2.3. Determine deadload Deadload effect on abutment includes self-weight of abutment and weight of superstructure. - Self-weight of abutment: 2.4 × - 2.4 × 909.798 2183.515 (5-60) Weight of superstructure: • Weight of wearing surface: (5-61) 2.363 ( ) • Weight of barriers: 2 × 0.124 × 2.4 (5-62) 0.595 ( ) • Weight of the truss span total (including primary truss longitudinal girder, connection system, diaphragm, and some types of brace): 2 × 5.924 + 0.312 (5-63) 12.472 ( ) • Influence line of bearing reaction: Figure 5-16. Influence line of bearing reaction in abutment / 3.5 × 0.664 + 14.5 × 0.75 + 0.707 0.5 × 0.75 × 100 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 0.625 (5-64) 42 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING / 11.0 × 0.75 + 0.738 0.5 × 0.75 × 100 FINAL THESIS (5-65) 0.436 Deadload effects on bearing: Abutment A1 (A2) DC (T) 2836.865 DW (T) 118.15 5.2.2.4. Determine live load effects on abutments Figure 5-17. Put HL93 in abutment Bearing reaction of abutment is determined as equation: ×[ 1+ × × + × ] (5-66) In which: m: number of lanes, m = 4 g: lane factor, with m = 4, g = 0.65 IM: impact factor, according to TCN 272-05, IM=25% glane: lane load, glane = 9.3kN/m Pi, yi: axle load and influence line ordinate. W: area of influence line 4 × 0.65 × { 1 + 0.25 × [145 × 1 + 0.914 + 35 × 0.828] + 9.3 × 25} 1751.783 4 × 0.65 × [110 × 1 + 0.976 + 9.3 × 25] 1169.636 (5-67) (5-68) Therefore, , Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 1751.783 (5-69) 43 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS 5.2.2.5. Determine resistance of pile Similarly, the alternative 1, the pile’s resistance of alternative 2 was determined as follow: Abutment A1 Input data: Table 5-12. The bearing resistance for bored pile in rock socket input data at the A1 Parameter Bottom of pile-cap Top elevation of rock layer Bottom of pile tip Water level The length of pile Diameter of drilled shaft Perimeter of the cross-section pile Area of the cross-section pile The depth of socket Diameter of socket Perimeter of the cross-section socket Area of the cross-section socket Compressive strength of concrete at 28 days Concrete unit weight Modulus of elasticity of concrete Working load at pile head Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE Symbol EL1 EL2 EL3 EL4 L D P A Hs Ds Psoc Asoc f’c γc Ec N Value 246.328 226.120 223.328 238.953 23 1.5 4.712 1.767 2.792 1.5 4.712 1.767 35 24.5 31799 39574 Unit m m m m m m m m2 m m m m2 MPa kN/m3 MPa kN 44 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Figure 5-18. The bored pile diagram in rock socket The settlement of bored pile: - Working load at top of socket 40751 - (5-70) Intack rock modulus (According to AASHTO 2004 LRFD: Fig C10.8.3.5-2): 30000 (5-71) Modulus modification ratio (According to AASHTO 2004 LRFD: Fig C10.8.3.5-3): 0.15 - (5-72) Modulus of elasticity of the in-situ rock × With . . 0.15 × 30000 4500 0.528 and (5-73) 7.066 according to Figure 5.8, effect factor due to settlement (According to AASHTO 2004 LRFD: Fig C10.8.3.5-1): Ip=0.63 The elastic shortening of the drilled shaft: × × 40751 × 2.792 1.767 × 31799 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 2.025 (5-74) 45 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Settlement of the base of the drilled shaft: × 40751 × 0.63 1.5 × 4500 × The total of settlement (5-75) 3.803 + 2.025 + 3.803 5.728 < 10 Thus, bearing capacity of pile is only calculate by shaft pile resistance. Determine bearing capacity of pile: Thanks to axial compression experiment, it has axial compressive strength qu=40MPa>1.9MPa, thus, unit side resistance of piles is defined: 0.21 × 0.21 × √40 1.328 (5-76) According to C10.5.5-3 in 22TCN 272-05 Standard, we have resistance factor φs=0.65 - Nominal side resistance of bored pile: × × 1.328 × 2.792 × 4.712 17475 (5-77) In which: Hs: the height of rock cavity, Hs = 2.792m Psoc: perimeter of the rock cavity cross-section, Psoc = 4.712m - Shaft side resistance of bored pile: × - 0.65 × 17475 11358 (5-78) Self-weight of bored pile: ×{ − × +[ − − ]× − 9.81 } (5-79) 1.767 × { 246.328 − 238.953 × 24.5 + [23 − 246.328 − 238.953 ] × 24.5 − 9.81 } 724.857 Table Resistance of bored pile due to Strength Limit State and Special Limit State as Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 46 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Table 5-13. Bearing resistance of bored pile in rock socket at abutment A1 Strength Limit State kN 33515 Resistance of bored pile due to material: × 0.85 × 0.85 × ′ × Self-weight of bored pile: PW Resistance of bored pile due to rock: + Bearing resistance of bored pile: Legend: -724.857 10634 10634 φ: resistance factor (according to 5.5.4.2.1-TCN272-05, φ = 0.75) As: area of reinforcement, ′ 0.015 × × 0.75 : compressive strength of concrete at 28-day, 0.0265 ′ 35 Abutment A2 Table 5-14. The bearing resistance for bored pile in rock socket input data at A2 Parameter Symbol Value Unit Bottom of pile-cap EL1 246.180 m Top elevation of rock layer EL2 235.640 m Bottom of pile tip EL3 233.180 m Water level EL4 238.953 m The length of pile L 13 m Diameter of drilled shaft D 1.5 m Perimeter of the cross-section pile P 4.712 m Area of the cross-section pile A 1.767 m2 The depth of socket Hs 2.460 m Diameter of socket Ds 1.5 m Perimeter of the cross-section socket Psoc 4.712 m Area of the cross-section socket Asoc 1.767 m2 Compressive strength of concrete at 28 days f’c 35 MPa Concrete unit weight γc 24.5 kN/m3 Modulus of elasticity of concrete Ec 31799 MPa Working load at pile head N 39574 kN After there is a similar calculation method to the preliminary determination of bearing resistance of bored pile at abutment A1, it has a result as below Table. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 47 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Table 5-15. Bearing resistance of bored pile in rock socket at abutment A2 Strength Limit State kN Resistance of bored pile due to material: × 0.85 × 0.85 × ′ × Self-weight of bored pile: PW Resistance of bored pile due to rock: + Bearing resistance of bored pile: Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 33515 -463 9545 9545 48 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 6. GUIDELINE FOR CONSTRUCTION 6.1. ALTERNATIVE I 6.1.1. Working plan preparation - Remove explosive material. - Construction of environment protection work. - Construction of temporary road, site office, material stores, … 6.1.2. Bridge construction 6.1.2.1. Substructure construction - Cast in place pile drilling and concreting; - Cofferdam construction; - Footing excavation; - Pile head breaking; - Renforcements installation, pile cap concreting; - Back filling; - Construction of river bank protection. 6.1.2.2. Superstructure construction - Precast prestress girder manufacturing; - Install formwork and scaffolding for arch foot; - Install reinforcement, prestress cable, arch foot concreting; - Temporary spandrel installation; - Install desk slab girder and stress tied stage by stage; - Install water proofing, pavement, barriers, and lighting system. 6.1.3. Completion work After above work is completed, the follows work shall be done as completion works: - Repair small allowance defect; - Pavement and structure painting; - Demolish and remove temporary structures. 6.1.4. Construction period Construction period is estimated approximately 10 months Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 49 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 6.2. ALTERNATIVE II 6.2.1. Working plan preparation FINAL THESIS Working plan must ensure some follow principles: - Ensure condition for construction in 2 sides of bridge. - Minimize construction time. - Minimize impact of flood. Basic preparation: - Remove explosive material, wild plant, … - Construction of environment protection work. - Construction of temporary road, site office, material stores, … 6.2.2. Bridge construction 6.2.2.1. Substructure construction (Abutment) Cast in place pile drilling and footing excavation, pile head breaking, install scaffolding, formwork, reinforcement foundation, stem, backwall, wingwall, abutment backfill 6.2.2.2. Superstructure construction Using incremental launching method. 6.2.3. Complete work After above work is completed, the follows work shall be done as completion works: - Repair small allowance defect; - Pavement and structure painting; - Demolish and remove temporary structures. 6.2.4. Construction period Construction period is estimated about 10 months. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 50 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 7. TOTAL COST ESTIMATE 7.1. TOTAL COST OF ALTERNATIVE I Table 7-1. Total cost of Alternative I Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 51 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 7.2. FINAL THESIS TOTAL COST OF ALTERNATIVE II Table 7-2. Total cost of alternative II Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 52 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 8. COMPARE AND CHOOSING ALTERNATIVE 8.1. COMPARE ALTERNATIVE 8.1.1. Alternative I 8.1.1.1. Advantage - The major force in arch is compressive force so maximize usage of material - The aesthetic architecture is really impressive. 8.1.1.2. Disadvantage - Analysis and calculating process is complex - Construction technical is new, complex, require highly qualification. - Construction cost is high. 8.1.2. Alternative II 8.1.2.1. Advantage - Construction is simply and quickly. - Load in steel truss is only axial force so maximize usage of material. - Structure is light, large span, few expansion joints - Elastic line is continuous, few expansion joints, surface is smooth. - Construction cost is cheap 8.1.2.2. Disadvantage Structure of the complex, especially in the joints between the longitudinal beams and cross beams, beam and democracy, or the connections between the radio orchestra, … 8.2. The aesthetic architecture is not really impressive. CHOOSING ALTERNATIVE A vital point in this project is that the KC Bridge is one of the well-known symbols of LS province and is in the historical monument national level. At the same time, after compare 2 above alternatives about: economic, aesthetic, construction, effect on around environment, etc. I suggest choosing alternative 1 to detailly design. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 53 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 9. CONCLUSIONS AND RECOMMENDATION 9.1. NAME OF PROJECT Project: KC Bridge 9.2. PROPOSAL INVESTMENT Construct new bridge crossing KC River, connecting to the A nation highway next to the province bus station (is in construction with 10.3 hectare) at LS City. 9.3. 9.4. CONTENT AND SCOPE CONSTRUCTION - Total length: 117.2 m - Width: 3.5+14+3.5 m - Road level: III - Design speed: 60 km/h CONSTRUCTION SOLUTION Using several types of scaffolding, formwork and cast-in-place. 9.5. DESIGN SPECIFICATION - Topography Mapping in compliance with Industry Standard 96 TCN 43-90; - Standard for Highway Survey 22TCN 263-2000; - Specification for geological exploratory drilling 22TCN 259-2000; - Urban roadway - Design Specification 20TCN 104:83; - Highway - Design Specification: TCVN4054-98; - Bridge Design Standard 22TCN 272-01; - Design Specification of flexible pavements 22TCN-211-93; - Vietnam Construction criteria 2000; - Specifications for Lighting Systems Design 20TCN 95-83 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 54 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 9.6. FINAL THESIS TOTAL COST Table 9-1. Total cost of chosen alternative No. Components A Construction cost B Other cost C Prevention cost Total Total investment Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE Describe Cost (VND) 163,212,092,336 15%A 11,223,981,098 25%(A+B) 21,512,630,437 195,948,703,871 55 PART 2 DETAIL DESIGN NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 1. INPUT DATA GENERAL INTRODUCTION 1.1. - Name of bridge: KC Bridge - Type of bridge: Reinforcement concrete (RC) arch bridge. - Span length: 81m - Total length: 117.2m - Superstructure: RC arch and pre-stressed RC box girder Substructure: Bridge consists of 2 RC abutments placed on the system of bored piles D=1.5m Other structures: There are two tunnels serving pedestrians along riverside. The tunnels are designed through abutment and cast-in-placed with the tunnel clearance BxH = 3.5x3m DESIGN STANDARDS 1.2. - Specification for design and construction of RC Arch bridge. - Bridge Design Standard 22TCN 272-05 1.3. MATERIAL 1.3.1. Concrete Concrete according specification AASHTO T22 “Compressive Strength of Cylindrical Concrete Specimens” and AASHTO T23 “Marking and Curing Concrete Test Specimens in the Field”. Compress strength 28 days: Table 1-1. Properties of used concrete grade in several structure Grade of concrete Strength f’c (MPa) C35 35 Arch rib, bored pile C30 30 Box girder, spandrel column, abutment, tunnel. C25 25 Barriers, curtain wall, foot of lighting system C20 20 Fouilk concrete C10 10 Lean concrete Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE Used Structure 56 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 1.3.2. FINAL THESIS Reinforcement Table 1-2. Properties of reinforcement Symbol Elastic modulus fy (MPa) fu (MPa) Bar without notch CB-300V 200000 300 450 Notched bar CB-400V 200000 400 570 1.3.3. Structural steel The physical properties of structural steel are listed in the below table: Table 1-3. Properties of structural steel ASTM Standard Thickness A790M – class 250 A790M – class 345 A790M – class 345 Up to 100 in Up to 100 in Up to 100 in All All All 400 450 485 250 345 345 200 200 200 Shape Minimum Fu, MPa Yield MPa strength, strength Fy, Elastic Modulus, GPa 1.3.4. Structure steel for bolt Material is for bolt, screw, which is suitable with ASTM A307 Standard. Table 1-4. Properties of structure steel for bolt ASTM Standard A500 – class B Minimum strength, Fu, MPa Yield strength Fy, MPa A307 – class A 414 290 1.4. LOADS AND LOAD COMBINATIONS 1.4.1. Loads 1.4.1.1. Deadload Deadload is determined due to geometric properties of section and density of material. Density of material: - Reinforced concrete: 24.5 kN/m3 - Steel structure: 77.01 kN/m3 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 57 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 1.4.1.2. Deadload stage 2 - Load of wearing surface P1 = 22.5 kN/m - Load of barriers and sidewalk: P2 = 25 kN/m 1.4.1.3. FINAL THESIS Live load According provision 3.6 in 22TCN 272-05 the vehicular live loading named HL-93 consists of a combination of the: - Design Truck or Design Tandem, and - Design Lane Load. Lane factor “m”: Table 1-5. Determine lane factor Number of lanes m 1 1.2 2 1 3 0.85 >3 0.65 Figure 1-1. Design Truck 1.200m 110kN 110kN Figure 1-2. Design Tandem 9.3 kN/m Figure 1-3. Design Lane Load 1.4.1.4. Impact factor Impact factor equal 25% conformed 22TCN 272-05. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 58 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 1.4.1.5. FINAL THESIS Braking load According article 3.6.4 22TCN 272-05, braking load equal 25% weight of tandem or truck put all traffic lane and run 1 direction. This load put horizontal at a distance 1800 from the bridge surface. For each traffic lanes, braking load is: - With truck: = 0.25 × (35 + 145 + 145) = 81.25 ( - (1-1) With tandem: = 0.25 × (110 + 110) = 55 ( 1.4.1.6. ) ) (1-2) Temperature load (TU and TG) Table 1-6. Temperature load 1.4.1.7. Maximum temperature: +39.6℃ Minimum temperature: +5.9℃ Average temperature: +24.33℃ Average temperature when closure arch rib +25℃ Gradient temperature of concrete structure +20℃, -20℃ Gradient temperature of steel structure +25℃, -25℃ Wind load (WS and WL) Bridge is located in wind zone I Design wind load is determined as equation: = × (1-3) Where: VB: basic wind load with appearance period 100 years, determined due to wind zone according to Table 3.8.1.1-1 standard 22TCN-05. Table 1-7. Determine Vb Wind zone Vb (m/s) I 38 II 45 III 53 IV 59 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 59 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS S: Adjustment factor is determined according to Table 3.8.1.1-2 standard 22TCN272-05. Table 1-8. Determined adjustment factor Hight of bridge surface (m) Clear zone Zone have forest or building lower than 10m Zone have forest or building higher than 10m 10 1,09 1,00 0,81 20 1,14 1,06 0,89 30 1,17 1,10 0,94 40 1,20 1,13 0,98 50 1,21 1,16 1,01 Therefore, (1-4) = 1.12 × 38 = 42.56 Horizontal wind load is determined due to equation: = 0.0006 × × × � ≥ 1.8 × � ( ) (1-5) Where: At: wind resistance area of structure Cd: wind resistance factor depends on ratio b/d with b is the width of 2 barriers and d is the height of superstructure including barriers. For the main bridge girder: b=21m, d=2,4m => b/d= 8.75 Cd = 1.20 = 0.0006 × 42.56 × 1.2 = 1.3 < 1.8 ( ) (1-6) Therefore, wind load which is used in design is 1.8 kN/m2 Wind load act on vehicle: This load is considered in strength III limit stage, wind load act on vehicle equal uniform load 1.5 kN/m act on horizontal at 1.8m from bridge surface Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 60 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 1.4.1.8. FINAL THESIS Stream load Figure 1-4. Plan view of pier showing stream flow pressure Figure 1-5. Debris Raft for pier design Table 1-9. lateral drag coefficient a. Stream pressure Stream speech Vs= 2.56 m/s Stream pressure due to longitudinal direction = 5.14 × 10− × × ( ) Stream pressure due to longitudinal direction = 5.14 × 10− × × ( ) Resistance surface water of arch Garbage collector CD 1.4 Resistance surface water of spandrel column Garbage collector CD 1.4 Resistance surface water of box girder CD 1.4 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE Garbage collector 61 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS θ angle (angle is between longitudinal axis of structure and stream flow) 0 CL 0 Stream pressure on arch structure for longitudinal direction p= 4.72 (kN/m2) Stream pressure on spandrel column for longitudinal direction p= 4.72 (kN/m2) Stream pressure on box girder structure for longitudinal direction p= 4.72 (kN/m2) b. Addition pressure due to trees Drag coefficient CD 0.5 The drag height of arch structure A 3 m The drag height of box girder structure A 3 m The drag height of spandrel column structure A 3 m The total length of 2 spans adjacent spandrel L 36 m The drag width of spandrel column structure B 14 m The drag area of trees A 42 m2 Addition pressure due to trees on arch structure for p= longitudinal direction 1.68 (kN/m2) Addition pressure due to trees on spandrel column for p= longitudinal direction 1.68 (kN/m2) Addition pressure due to trees on box girder structure p= for longitudinal direction 1.68 (kN/m2) Convert load due to trees on box girder structure for P= longitudinal direction 70.74 (kN) 1.4.1.9. Earthquake a. Acceleration coefficient and site and seismic response coefficient: According to TCVN 9386 2012, appendix H, KC Bridge is in the area where has agR = 0.0805g (m/s2). Field coefficient S is based on the result of geometric survey, geometric in KC Bridge is type I soil and S=1.0 Table 1-10. Soil Coefficients Site coefficient S Soil profile type I II III IV 1.0 1.2 1.5 2.0 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 62 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Figure 1-6. Seismic Response Coefficient for various soil profiles, normalized with respect to acceleration coefficient A. b. Response modification factors Importance category of KC Bridge is on the Essential category, response modification factor is determined as below table: Table 1-11. Response modification factors c. Structure R Wall-type pier 1.5 RC pile 2.0 Joint: column, pier or pile bents to cap beam or superstructure 1.0 Analysis The elastic seismic force effects on each of the principle axes of a component resulting from analyses in the two perpendicular directions shall be combines to form two load cases as follows: 100% percent of the absolute value of the force effects in one of the perpendicular directions combined with 30% of the absolute value of the force effects in the second perpendicular direction, and 100% of the absolute value of the force effects in the second perpendicular direction combined with 30% of the absolute value of the force effects in the first perpendicular direction. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 63 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS 1.4.1.10. Vessel collision KC Bridge is in the position without clearance so this project does not consider vessel collision. 1.4.1.11. Settlement The stiffness of foundation is demonstrated in the calculation software and displacement values of structure is calculated automatically with software. 1.4.1.12. Creep and shrinkage Effect of creep and shrinkages is determined based on CEB-FIP 1990. Midas Civil software automatic determine them base on construction. Humidity of environment H=81.9% 1.4.1.13. Centrifugal force No centrifuga l force because this bridge is on the straight line. 1.4.2. Load combination 1.4.2.1. Load modifier factor - The total factored force effect shall be taken as: =∑ × (1-7) × Where: + ηi : load modifier factor + Qi : force effects from loads specified herein + γi : load factors specified in Table Each element has to satisfied below equation related each limit state. With regard to service limit state and extreme limit state, resistance factor is 1.0 ∑ × × ≤∅× = (1-8) Where: + ∅ : resistance factor + R n : nominal resistance + R r : factored resistance 1.4.2.2. Load combination - DD: Deadload - DC: Deadload of components and attachments Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 64 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING - DW: Deadload of wearing surface and utilities - BR: Braking load - CR: Creep - IM: Impact load - LL: Live load - WL: Wind load act on vehicle - WS: Wind load act on structure - TU: Temperature load - TG: Gradient temperature load FINAL THESIS Load combination conformed article 3.4 of standard 22TCN 272-05 Table 1-12. Load combination and Load factor No. Limit state DC LL IM DW WA WS WL CR TU TG SE EQ-T EQ-L CV-T CV-L BR SH PL 1 Strength I-1 2 Strength I-2 3 Strength II-1 4 Strength II-2 Strength III5 1 Strength III6 2 1.25 0.9 1.25 0.9 1.5 1.75 0.65 1.75 1.5 0.65 - 1 1 1 1 1.4 1.4 - 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 - 1 1 1 1 - - - - 1.25 1.5 1.35 1 0.4 1 0.5 0.5 - 1 - - - - 0.9 0.65 1.35 1 0.4 1 0.5 0.5 - 1 - - - - 7 Service I-1 1 1 1 1 0.3 1 - 1 0.5 0.5 - - - - 8 Service I-2 1 1 1 1 0.3 1 1 1 0.5 0.5 - - - - 9 Service II 1 1 0.8 1 0.3 1 - 1 0.5 0.5 - - - - 10 Service III 1 1 0.8 1 0.3 1 1 1 0.5 0.5 - - - - 11 12 13 14 15 16 17 18 Extreme I-1 Extreme I-2 Extreme I-3 Extreme I-4 Extreme II-1 Extreme II-2 Extreme II-3 Extreme II-4 1.25 0.9 1.25 0.9 1.25 0.9 1.25 0.9 1.5 0.65 1.5 0.65 1.5 0.65 1.5 0.65 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 1 1 1 1 1 1 1 1 - - - - 0.3 0.3 1 1 - 1 1 0.3 0.3 - 1 1 1 1 - 1.4.2.3. - - Note Before CR&SH After CR&SH Before CR&SH After CR&SH Horizontal Horizontal Longitudinal Horizontal Load combination in construction stage Load combination conformed article 5.14.2 of standard 22TCN 272-05 (Table 5.14.2.3.3-1) Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 65 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Table 1-13. Load combination in construction stage Load factor Deadload Live load Wind load Earth load Other loads Combination CLL CE IE CLE WS WUP WE CR SH TU TG WA EH EV ES DC DIFF U a 1.0 1.0 0.0 1.0 1.0 1.0 0.0 0.0 0.0 0.0 1.0 1.0 1.0 γtg 1.0 1.0 b 1.0 0.0 1.0 1.0 1.0 1.0 0.0 0.0 0.0 0.0 1.0 1.0 1.0 γtg 1.0 1.0 c 1.0 1.0 0.0 0.0 0.0 0.0 0.0 0.7 0.7 0.0 1.0 1.0 1.0 γtg 1.0 1.0 d 1.0 1.0 0.0 1.0 1.0 0.0 0.0 0.7 1.0 0.7 1.0 1.0 1.0 γtg 1.0 1.0 e 1.0 0.0 1.0 1.0 1.0 1.0 0.0 0.3 0.0 0.3 1.0 1.0 1.0 γtg 1.0 1.0 f 1.0 0.0 0.0 1.0 1.0 1.0 1.0 0.3 0.0 0.3 1.0 1.0 1.0 γtg 1.0 1.0 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 66 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 2. THE DESIGN OF RC ARCH RIB 2.1. DESIGN PRINCIPLE In this project, I used the method of accumulation to checking construction stage and accumulate internal force to checking operation stage. 2.2. ANALYSIS SOFTWARE In this project, I used the Midas Civil 2011 and the PCA Column to analysis and calculate the KC arch bridge. 2.3. GEOMETRIC PROPERTIES Figure 2-1. Cross-section of bridge Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 67 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CONSTRUCTION SEQUENCE AND CONSTRUCTION PERIOD 2.4. - Stage 1: The construction of substructure (two abutments) is within 30 days. - Stage 2: The construction of arch rib is within 30 days. Stage 3: The construction of girder at the arch top and spandrel columns is within 30 days. - Stage 4: The construction of box girder is within 30 days. - Stage 5: The construction of barriers and wearing surface is within 30 days. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 70 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS 2.6. INVESTIGATE ARCH RIB IN THE CONSTRUCTION STAGES 2.6.1. Stage 02 Figure 2-23. The investigation result of arch top with the PCACol software at stage 02 Figure 2-24. The investigation result of arch foot with the PCACol software at stage 02 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 89 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 2.6.2. FINAL THESIS Stage 03 Figure 2-25. The investigation result of arch top with the PCACol software at stage 03 Figure 2-26. The investigation result of arch foot with the PCACol software at stage 03 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 90 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 2.6.3. FINAL THESIS Stage 04 Figure 2-27. The investigation result of arch top with the PCACol software at stage 04 Figure 2-28. The investigation result of arch foot with the PCACol software at stage 04 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 91 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 2.6.4. FINAL THESIS Stage 05 Figure 2-29. The investigation result of arch top with the PCACol software at stage 05 Figure 2-30. The investigation result of arch foot with the PCACol software at stage 05 Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 92 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS 2.7. INVESTIGATE ARCH RIB IN THE OPERATION STAGE 2.7.1. Investigate the Service limit state Figure 2-31. The investigation result of arch top with the PCACol software Figure 2-32. The investigation result of arch foot with the PCACol software Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 93 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 2.7.2. FINAL THESIS Investigate the Strength I limit state Figure 2-33. The investigation result of arch top with the PCACol software Figure 2-34. The investigation result of arch foot with the PCACol software 2.8. CONCLUSION After investigating with the PCACol software, I saw that dimension and reinforcement arrangement of arch rib completely meet the bearing of load. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 94 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 3. THE DESIGN OF SPANDREL COLUMN 3.1. DESIGN PRINCIPLE In this project, I used the method of accumulation to checking construction stage and accumulate internal force to checking operation stage. 3.2. ANALYSIS SOFTWARE In this project, I used the Midas Civil 2011 and the PCA Column softwares to analysis and calculate spandrel column. 3.3. GEOMETRIC PROPERTIES Figure 3-1. ½ elevation of spandrel column Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 95 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Figure 3-2. Plan of spandrel column 3.4. INVESTIGATE SPANDREL COLUMN 3.4.1. Investigate the Service limit state Figure 3-3. The investigation result of spandrel column with the PCACol software Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 96 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 3.4.2. FINAL THESIS Investigate the strength I limit state Figure 3-4. The investigation result of spandrel column with the PCACol software 3.5. CONCLUSION After investigating with the PCACol software, I saw that dimension and reinforcement arrangement of spandrel column completely meet the bearing of load. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 97 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 4. THE DESIGN OF BOX GIRDER 4.1. DESIGN PRINCIPLE In this project, I used the method of accumulation to checking construction stage and accumulate internal force to checking operation stage. 4.2. ANALYSIS SOFTWARE In this project, I used the Midas Civil 2011 software to analysis and calculate moment of box girder. 4.3. GEOMETRIC PROPERTIES Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 98 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 4.4. INVESTIGATION RESULT 4.4.1. Investigate the Service I Limit State FINAL THESIS Table 4-1. Investigation result of stress in concrete Maximum positive moment Maximum negative moment MPa MPa Compression 27.0 27.0 Tension -3.4 -3.4 Top 1.796 -2.659 Checking OK OK Bottom 0.386 1.605 Checking OK OK Stress in concrete Allow Value is calculated by Midas Civil software 4.4.2. Investigate the Strength I Limit State I am performing investigation at maximum positive moment section. 4.4.2.1. Investigate flexural condition ≥ (4-1) Where : - Mn : Flexural capacity - Mtt : Calculating moment. Table 4-2. Investigation result of flexural condition at maximum positive moment Total area of tensile steel As 53000 mm2 Total area of compressive steel As' 40000 mm2 Yield strength of tensile steel fy 400 MPa Width of compressive flange bc 21000 mm Width of tensile flange bt 15000 mm Thickness of compressive flange hc 300 mm Thickness of tensile flange ht 250 mm Distance between from compressive edge to centroid of layer 1 tensile steel ds1 1680 mm Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 100 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Distance between from compressive edge to centroid of layer 2 tensile steel ds2 1735 mm Nominal flexural resistance at mid-span Mnp 27574 kNm Φ Resistance factor Flexural resistance Maximum positive moment 0.9 Φ Mnp 24817 KNm Mr 17966 KNm Table 4-3. Investigation result of flexural condition at maximum negative moment Total area of tensile steel As 53000 mm2 Total area of compressive steel As' 40000 mm2 Yield strength of compressive steel fy' 400 MPa Width of compressive flange bc 21000 mm Width of tensile flange bt 15000 mm Thickness of compressive flange hc 300 mm Thickness of tensile flange ht 250 mm Distance between from tensile edge to centroid of layer 1 compressive steel ds1' 1710 mm Distance between from tensile edge to centroid of layer 2 compressive steel ds2' 1585 mm Nominal flexural resistance at spandrel column Mnn 36042 kNm Φ Resistance factor Flexural resistance Maximum negative moment 4.4.2.2. 0.9 ΦMnn 32438 KNm Mr 19341 KNm Investigate shear condition Shear strength: = × (4-2) Where: - Φ =0.9 - Vn is minimum of: Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 101 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING = + = 0.25 × + × × FINAL THESIS (4-3) + (4-4) With: . - = 0.083 × β × f ′ - = Av × fv × dv × ( - bv: width of effective web - dv: effective shear depth. × bv × dv + = )× > max(0.9 sin , 0.72ℎ) - 2 s: Distance among steel rebars - β: Factor consider skew cracking ability of concrete at transfer - : skew angle of skew compression stress. - : angle between transverse reinforcement with x-axis. (4-5) α and β is estimated base on v/fc and εx value. Φ× × × = = If + 0.5 (4-6) (4-7) ×� smaller than 0, absolute value multiplied Fe. = ×� ×� + ×� (4-8) With: - Nu: Axial force (N). - Vu: Shear force(N) - As: area of reinforcement in flexure-tension zone. - Mu: Moment. - Av: area of shearing steel in spaces Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 102 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Table 4-4. Material properties Diameter of rebars D20 mm Total area of rebars 628 mm2 Strength of rebars fy Thickness of effective web bv Skew angle of rebar α Area of flexure-tension concrete Ac Axial force Nu 400 MPa 2500 mm 90 degree 482180 mm2 - KN Table 4-5. Shear checking result Components Axial force Unit Total force :Vu 7651.2 kN Prestress components :Vp 0 kN Moment :Mu Effective shear depth :dv 1440 mm Shear stress :v 2.36 MPa v/fc' 19340.7 kNm 0.07872 θ 35 degree εx 0.000015 Fe 0.073822 Fe*εx 0.000636 θ 27 degree εx 0.000784 Fe*εx 0.000784 β 5 Rebar spacing :s Shear resistance of steel :Vs 1721.825 kN Shear resistance of concrete :Vc 8182.638 kN Vs+Vc+Vp Shear resistance Checking Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 300 mm 9904.463 kN :ΦVn 8914.017 kN OK 103 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 5. FOUNDATION DESIGN 5.1. DESIGN PRINCIPLE In this project, I used the method of accumulation to checking construction stage and accumulate internal force to checking operation stage. 5.2. ANALYSIS SOFTWARE In this project, I used the Midas Civil 2011 and the PCA Column softwares to analysis and calculate bored piles. 5.3. GEOMETRY Bored pile has 1.5m diameter, 21m, 17m long at A1, A2 abutment respectively. Arrangement of bored piles is as figure: Figure 5-1. Plan view of pile cap Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 104 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 5.4. FINAL THESIS INVESTIGATE BORED PILE In this part, I choose 20th pile which is a disadvantage pile to invest. Internal forces of this pile which are calculated due to Midas Civil software, are listed in the below table: Limit State P (kN) My (kN.m) Mx (kN.m) Strength I Limit State 3541 12712 291.85 Service I Limit State 2830 10096.6 156.45 Figure 5-2. The investigation result of bored pile with PCA Column software at the Strength I Limit State. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 105 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Figure 5-3. The investigation result of bored pile with PCA Column software at the Service I Limit State. 5.1. CONCLUSION After investigating with the PCACol software, I saw that dimension and reinforcement arrangement of bored pile completely meet the bearing of load. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 106 PART 3 CONSTRUCTION DESIGN NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 1. MAIN CONSTRUCTION SOLUTION 1.1. CONSTRUCTION SITE PLAN VIEW ARRANGEMENT - Remove explosive material. - Construction of environment protection work. - Construction of temporary road, site office, material stores, … 1.2. ABUTMENT CONSTRUCTION • Stage 1: Preparing construction plan - Preparing materials and construction equipment. - Determine abutment position. - Bulldoze construction plan. • Stage 2: Piles construction - Assemble drilling machine. - Determine center of pile. - Drive temporary casing and drill pile to design elevation. - Keep stability of casing by bentonite. - Cleaning drill hole and put steel cage. - Concreting by Tremie method. After concrete reaches required strength, drilling to check mud at hole bottom is performed. - Checking pile quality and continuing the next stage if OK. • Stage 3: Construction of steel sheet pile cofferdam system - Locate the center of foundation exactly. - Assemble backform, footing hole cofferdam. - Install water pump, dried footing hole. - Cast-in-place lean concrete layer, clean footing hole. • Stage 4: Construct footing abutment - Assemble scaffolding, formwork, reinforcement. - Cast-in-place footing. Remove the system temporary structure after concrete reaches required strength. Before casting concrete of arch rib, workers attend the construction of backfill soil behind footing. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 107 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS • Stage 5: Construct the remaining parts of abutment and complete: - Assemble scaffolding to construct. - Assemble formwork, reinforcement of backwall, stem, wing wall. - Cast-in-place backwall, wing wall. - Maintain concrete according to standard. - Remove formwork, scaffolding when concrete reaches required strength. - Construct pedestrian tunnel. - Complete abutment. - Fill soil behind abutment. 1.3. • MAIN STRUCTURE CONSTRUCTION Stage 1: Construct arch rib Collection of materials and devices to construct arch rib, at the same time, temporary bridge is built D1.0m Construct temporary piles, use drilling machine to construct bored piles - After complete the bored piles, completely construct temporary piers. - Assemble the system of scaffold to construct arch. - Test the scaffold system. - Install formwork, reinforcement of section 1 arch rib. - Cast-in-place section 1 arch rib (from arch foot area to the middle). - Maintain concrete due to regulation. After concrete in section 1 is sufficient strength, then installing formwork, reinforcement of section 2 arch rib. - Cast in place section 2 arch rib. - Maintain concrete due to regulation. After concrete in section 2 is sufficient strength, then installing formwork, reinforcement of section 3 arch rib. - Cast-in-place at closure arch foot section. - Maintain concrete due to regulation. After concrete in that section is sufficient strength, remove scaffold and prepare the next stage. • Stage 2: The construction of spandrel column and box girder at arch top - Collection of materials and devices to construct. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 108 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS Assemble the system of scaffold to construct spandrel, the section of box girder at arch top. Install formwork, reinforcement of spandrel, the section of box girder at arch top. - Cast-in-place spandrel, the section of box girder at arch top - Maintain concrete due to regulation. After concrete in there is sufficient strength, remove scaffold and prepare the next stage. • Stage 3: The construction of box girder - Collection of materials and devices to construct. - Assemble the system of scaffold to construct box girder. - Test the scaffold system. - Install formwork, reinforcement. - Cast-in-place box girder. - Maintain concrete due to regulation. - After concrete in there is sufficient strength, carry out pre-stressing tendon. - Remove scaffold and prepare the next stage. • Stage 4: Completion bridge Constructing deck slab, water proofing layer, asphalts concrete wearing surface. - Install barries, drainage system, lighting system,… - Complete bridge. 1.4. COMPLETING After finish construct beam slab, surface bridge construction is staring. • Install barries - Install formwork, placing bolt positions then concreting. - Remove formwork and install steel barries • Install expansion joints - Cleaning abutment and pier surface. Install reinforcement, bolts and concrete deck slab at expansion joint positions. - Install expansion joints. - Grouting in adjacent place between expansion joints and deck slab. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 109 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS • Install water proofing layer, drainage system, asphalt concrete wearing surface, lighting system. - Install proofing layer 4mm. - Install asphalt concrete wearing surface 70mm. - Install drainage system, lighting systems and other utilities. - Complete all bridge. 1.5. NOTE IN CONSTRUCTION STAGE Construction work must comply with construction specification and acceptance regulations. All signs should be arranged to ensure safety of the surrounding population and traffic during the bridge construction. Take solution to safeguard for the construction workforce, local people, nearby works ... Car for transportation of soil and stone should have canvas cover, watering to avoid dust. - Excess material and soil must be poured at the designated place. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 110 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINAL THESIS CHAPTER 2. THE DETAIL OF BAILEY SYSTEM 2.1. DIMENSION OF BAILEY SYSTEM Dimensions of a segment in Bailey system. Figure 2-1. Plan of a segment in Bailey system. Figure 2-2. Side of a segment in Bailey system. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 111 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINALTHESIS Figure 2-5. Side of Bailey system 2.2. COMPONENTS OF BAILEY SYSTEM Figure 2-6. Components of Bailey system 2.2.1. Panel The panel is the basic member of the bridge. It is a welded, high-tensile steel truss section 3.0 meters long, 1.5 meters high, and 16.5 centimeters wide. It weighs 262 kilograms and can be carried by six soldiers using carrying bars. The horizontal members of the panel are called chords. Both chords have male lugs at one end and female lugs at the other. Panels are joined end to end by engaging these lugs and placing panel pins through the holes in the lugs. On the top of the bottom chord are four seatings or dowels. The beams that support the bridge roadway will be clamped to these dowels. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 113 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINALTHESIS Figure 2-7. Elevation of panel in Bailey system. 2.2.2. Panel pin The panel pin is 21.1 centimeters long, 4.8 centimeters in diameter, and weighs 2.7 kilo-grams. It has a tapered end with a small hole for a retainer clip. A groove is cut across the head of the panel pin parallel to the bridge pin retainer hole. Panel pins should be inserted with the groove horizontal; other-wise, the flanges of the panel chord channels make it difficult to insert the retainer clip. 2.2.3. Short panel pin The short panel pin is 1.9 centimeters shorter than the normal panel pin and weighs 2.6 kilograms. It is used to pin the end posts of the outer and middle trusses in a triple-truss bridge. 2.2.4. Transom The transom is a steel beam that supports the floor system of the bridge. It is 25.4 centimeters by 6.1 meters long. It has a 11.4 centimeters flange and a 0.8 centimeters cover plate on each flange. The transom weighs 280 kilograms. It can be carried by eight soldiers using carrying tongs clamped to the upper flange or carrying bars inserted through holes in the web. The underside of the transom has six holes into which the panel dowels fit. The transom rests on the lower chord of the panel and is held in place with a transom Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 114 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINALTHESIS clamp. The upper side of the transom has six lugs with an additional lug near each end. The stringers and rakers attach to these lugs. Transoms are normally spaced 1.5 meters apart, one at the middle and one at the end of each panel, to support vehicles of class 70 or less. Four transoms per bay two in the middle and one at each end of the panel are required to support vehicles over class 70. 2.2.5. Transom clamp The transom clamp is a hinged screw-in type clamp, 34.3 centimeters high and 20.3 centimeters across the top. It weighs 3.2 kilograms. It clamps the transom to the vertical and bottom chord of the panel. It is tightened by a vise-handled screw. 2.2.6. Sway brace The sway brace is a 2.9 centimeters steel rod, hinged at the center, and adjusted by a turnbuckle. It weighs 30.8 kilograms. At each end is an eye, and a chain with a pin attached. This pin is inserted through the eye to the sway brace to the panel. The sway brace is given the proper tension by inserting the tail of an erection wrench in the turnbuckle and screwing it tight. The locknut is then screwed up against the turnbuckle. Two sway braces are required in the lower chord of each bay of the bridge, except the first bay of the launching nose, and in each bay of overhead bracing. 2.2.7. Raker The raker is a 7.6 centimeters steel beam with a 6.0 centimeters flange. It is 1.11 meters long and weighs 10.0 kilograms. A raker connects the ends of the transom to the top of one end of each panel of the inner truss. This prevents the panels from overturning. An additional raker is used at each end of the bridge. Both ends of the raker have hollow dowels for the bracing bolts. The dowels fit through a hole in the panel and a hole in the transom. 2.2.8. Bracing frame The bracing frame is a rectangular frame, 1.3 meters by 50.8 centimeters with a hollow conical dowel in each comer. It weighs 20.0 kilograms. The bracing frame is used to brace the inner two trusses on each side of the double- and triple-truss bridge. Bracing bolts attach the bracing frames horizontally to the top chords of the bridge, and vertically on one end of each panel in the second and third stories. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 115 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING FINALTHESIS Figure 2-8. Bracing frame 2.2.9. Tie plate A tie plate is a piece of flat steel 6.4 by 1.0 by 30.5 centimeters weighing 1.6 kilograms. It has a hollow conical dowel at each end. The tie plate is used only in triple-truss bridges. It secures the second truss to the third truss using the unoccupied raker holes in the panels at each joint and at the ends of the bridge. 2.2.10. Bracing bolt A bracing bolt is 1.9 centimeters in diameter, 8.9 centimeters long, and weighs about 0.5 kilograms. A special lug on its head prevents rotation when the bolt is tightened. A 2.9 centimeters wrench is used to tighten it. The bracing bolt is used to attach rakers, bracing frames, and tie plates to panels. It is inserted into the hollow dowels of the braces to draw parts into proper alignment. 2.2.11. Chord bolt A chord bolt is 4.4 centimeters in diameter, 26.7 centimeters long, and weighs 3.4 kilograms. It is tapered through half its length to assist in drawing the panels into alignment. A 4.8 centimeters wrench is used to tighten the bolt. Chord bolts join the panels, one above the other, to form double and triple-story bridges. Two bolts per panel pass upward through holes in the panel chords and are tightened with nuts on the lower chord of the upper story. They are also used to fasten overhead bracing supports to the top panel chord. 2.2.12. Stringers Stringers carry the bridge’s roadway. Each stringer consists of 10.2 centimeters steel beams, 3.0 meters long, joined by welded braces. There are two types of stringers: plain stringers weighing 118 kilograms and button stringers weighing 122 kilograms. They are identical except that the latter has 12 buttons which hold the ends of the chess (roadway) in place. Each bay of the bridge has six stringers: four plain stringers in the middle, and a button stringer on each side. The stringers are positioned by the lugs on the top of the transoms. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 116 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 2.2.13. FINALTHESIS Chess Chess often referred to as deck or decking, form the road surface. A piece of chess is 5.1 centimeters by 22.2 centimeters by 4.2 meters. It is made of wood and weighs 29.5 kilograms. It is notched at the ends to fit between the buttons of the bottom stringer. Each bay of the bridge contains 13 chess, which lie across the stringers and are held in place by the buttons. Chess are held down by ribbands. 2.2.14. Steel ribband (curbs) A ribband is a metal curb 20.3 centimeters high and 3.0 meters long. It weighs 73.5 kilograms. It is fastened to the button stringers by four J -type ribband bolts. 2.2.15. Ribband bolt A ribband bolt is a J-type bolt, 2.5 centimeters in diameter and 21.9 centimeters long. It weighs 2.0 kilograms. A 3.8 centimeters wrench is used to tighten it. The ribband bolt fastens the ribband to the button stringers and ramps. The hook end of the bolt grips the lower flange of the outer beam of the button stringer or ramp. 2.2.16. End posts End posts are used on both ends of each truss of the bridge to take the vertical shear. They are placed only on the story carrying the decking. They are1.7 meters columns made of 10.1 centimeters channels and plates welded together. There are two types; male and female, having male and female lugs, respectively. These lugs are secured to the end panels of the bridge by panel pins placed through holes in the lugs. The male and female end posts weigh 54.9 and 59.0 kilograms, respectively. End posts have a step to support a transom outside the panel at one end of the bridge. In jacking the bridge, the jack is placed under the step. The lower end of the end post has a bearing block with a semicircular groove which fits over the bearing. 2.2.17. Bearing The bearing spreads the load of the bridge to the base plate. A bearing is a welded steel assembly containing a round bar which, when the bridge is completed, supports the bearing blocks of the end posts. During assembly of the bridge, it supports the bearing block of the rocking roller. The bar is divided into three parts by two intermediate sections that act as stiffeners. The bearing is 11.9 centimeters high and weighs 30.8 kilograms. One bearing is used at each corner of a single-truss bridge and two bearings per corner for a double- or triple -truss bridge. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 117 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 2.2.18. FINALTHESIS Base plate The base plate is a welded steel assembly with built-up sides and lifting-hook eyes on the top at each corner. It is used under the bearings to spread the load from the bearings over the ground or grillage. The bottom surface of the baseplate is 1.25 meters 2. The base plate weighs 173 kilograms and is large enough for the bearings at one corner of a single-, double-, or triple-truss bridge. Bearings can slide 22.9 centimeters longitudinally on the baseplate. The numbers 1,2, and 3 are embossed on the edges of the base plate to indicate the position of the plate under the inner truss of single-, double-, and triple-truss bridges respectively. 2.2.19. Ramps Ramps are similar to stringers but consist of 12.7 centimeters, instead of 10.2 centimeters, steel beams. They are 3.0 meters long and are joined by welded braces. The lower surface of the ramp tapers upward near the ends. There are two types of ramps: plain ramps weighing 153 kilograms, and button ramps weighing 58 kilograms. They are identical except that. the latter have 12 buttons which hold the ends of the chess in place. The ends of the ramps fit into lugs on the transoms at the ends of the bridge. 2.2.20. Ramp pedestals Ramp pedestals are built-up welded steel assemblies weighing 42.2 kilograms. They prevent the transoms supporting multiple-length ramps from overturning and spread the transom load over the ground. They are held in place by spikes or pickets driven through holes in their base plates. 2.2.21. Footwalk The footwalk may be of wood or aluminum. The wood footwalks are 0.8 meters wide and 3.0 meters long. The aluminum footwalks are 65.4 centimeters wide and 3.0 meters long. Supported on footwalk bearers, footwalks are laid along the outer sides of the bridge for use by foot troops. 2.2.22. Footwalk bearer A footwalk bearer is a built-up beam of pressed steel 1.2 meters long, weighing 10.4 kilo grams. Bearers are attached to all transoms and hold the footwalk post. 2.2.23. Footwalk post A footwalk post is 1.2 meters high, weighs 4.5 kilograms, and is fitted into every footwalk bearer. Hand ropes are threaded through two eyes on each post and secured either to holdfasts on the banks or end footwalk posts. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 118 NATIONAL UNIVERSITY OF CIVIL ENGINEERING BRIDGES AND ROADS FACULTY DIVISION OF BRIDGE AND TUNNEL ENGINEERING 2.2.24. FINALTHESIS Overhead-bracing support The overhead-bracing support is used to clamp overhead transoms and sway braces to trusses for overhead bracing of triple-story bridges. The support is a welded metal assembly that weighs 68.0 kilograms. It is fastened to the tops of third-story panels by chord bolts. A transom is seated over the pintles on top of the support and secured by cleats over the lower flange held by four nuts and bolts. One support per girder is placed on each bay of bridge. Student: Kieu Phuong Thuy Student Code: 30728.59 - Class: 59CDE 119