Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com IBS IP I/O Gateway Data Sheet INTERBUS-S Coupling Module for Two InterBus-S Lines Data Sheet Version A 08/1995 Product Description The IPS IP I/O Gateway is functionally equivalent to two normal I/O modules with crossconnected inputs and outputs. Features - InterBus-S protocol (DIN E 19258) - Connectors for supply voltage and bus connections - Electrical isolation of the coupled InterBus-S lines - Diagnostic LEDs - Degree of protection IP 67 - Mounting compatible with machine construction needs Application The unit couples two lines of the extended installation remote bus in harsh industrial environments. This allows, for example, to exchange start or stop signals between two host systems. 5025A001 Fig. 1: IBS IP I/O Gateway 5025A Phoenix Contact GmbH & Co. Postfach 1341 32819 Blomberg Germany 1 Gateway Remote I/O -Signal Change Module Ident.: 03 24 V DC, IP 67 Fig. 2: Locations of connectors As shown in the block diagram (Fig. 3), each of the two InterBus-S lines must have its own voltage supply to ensure that each of the two InterBus-S lines works independently: DC/DC DC/DC REGISTER 2 Electrical isolation REGISTER 1 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Type: IBS IP I/O 24 V DC INTERBUS IN 1 INTERBUS OUT 1 24 V DC INTERBUS IN 2 INTERBUS OUT 2 5025A016 Fig. 3: Block diagram (illustration) 5025A Phoenix Contact GmbH & Co. Postfach 1341 32819 Blomberg Germany 2 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Mechanical Dimensions 01 5025A 02 03 3 04 5025A005 Fig. 4: Mechanical dimensions (given in mm (inches)) Phoenix Contact GmbH & Co. Postfach 1341 32819 Blomberg Germany Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Connection Hex. bolt M8 Hex. nut M8 Hex. bolt M8 Hex. nut M8 IBS IP I/O Gateway housing IBS IP I/O Gateway housing 5025A003 Fig. 5: Installation examples Type: IBS IP I/O Gateway Remote I/O -Signal Change Module Ident.: 03 24 V DC, IP 67 5025A004 Figure 6: Cabling example 5025A Phoenix Contact GmbH & Co. Postfach 1341 32819 Blomberg Germany 4 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Connection 22 1 2 3 4 - Push the cap (1), flexible ring (2), strain relief with O-ring (3) and washer (4) onto the cable - Strip off the outer cable sheath 22 mm 5 4 6 - Remove braided screen from the conductor and turn it to the outside at an angle of 90° - Push the shield washer (6) before the braided screen (5) so that the braided screen is between washer(4) and shield washer (6) 3 mm - Cut off projecting braided screen (5) - Stripp off core ends 3mm 8 - Solder the contact insert (8) as shown in the pole diagram 4 2 7 3 - Push-on the stopper (7), then push strain relief (3) against washer (4) and the flexible ring (2) under the strain relief (3) 8 9 10 11 - Push the cap sleeve (10) onto the cable, the side with the internal thread first - Push the contact sleeve (9) in such a way onto the contact insert that the sleeve's guide pin (11) fits exactly into the slot of the contact sleeve (8) 1 12 max 0.2 mm - Hold the contact sleeve with the assembly tool (12) and tighten the cap (1) with a wrench (22 mm) until end stop, do not turn the assembly tool but the cap! 5076A012 - The cap sleeve may have a max of 0.2 mm clearance. Fig. 7: Assembly of the circular connector (extended installation remote bus) 5025A Phoenix Contact GmbH & Co. Postfach 1341 32819 Blomberg Germany 5 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Pin assignment Solder side DO DO DI DI +24V 0V yellow green gray pink black 1 black 2 yel/green brown 1 2 3 8 1 2 7 7 9 3 4 6 4 5 8 6 CCO-E circular COM 5 connector, RBST 9 6+3 positions, Shield (male) washer 1 DO 2 DO 3 DI 7 DI 4 +24V 8 0V 6 5 COM 9 Res. Shield washer Solder side 8 1 7 2 9 6 3 5 4 CCO-E circular connector, 6+3 positions, (female) 5066B011 Fig. 8: Cable diagram of the extended remote bus cable (cable type CCO-E/CCO-E) General Degree of protection Permissible operating temperature Permissible storage temperature Housing dimensions (w*h*d) Housing Installation IP 67 From - 20 °C to + 55 °C From - 30 °C to + 75 ° C 122 mm * 130 mm * 78 mm Aluminium-cast, sealed (without silicone) Suitable for machine construction with M8 bolts (provide a secure electrical contact between module housing and PE) As desired Installation position: Bus interface InterBus-S, RS 485, 500 kbits/s Extended installation remote bus, circular connector for the extended installation remote bus Max. 50 m between two modules Permissible cable length I/O functions -external -internal None connectable 16-bit output of InterBus-S no.1 connected with 16-bit input of InterBus-S no.2, 16-bit output of InterBus-S no.2 connected with 16-bit input of InterBus-S no.1 Supply of the Module Electronics Operating voltage -Nominal value -Permissible range -Feeding in Current consumption Insulation voltage (operating voltage/ InterBus-S no.1/InterBus-S no.2) Local Diagnostic Indicators RUN 1 green LED RUN 2 green LED 5025A Supplied by InterBus-S connector 24V DC 18 to 30 V DC Separate for InterBus-S no.1 and no.2 100mA per InterBus-S line 500 V AC InterBus no.1 supply voltage InterBus no.2 supply voltage Phoenix Contact GmbH & Co. Postfach 1341 32819 Blomberg Germany 6 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Table 1: InterBus-S programming data ID code 03hex Length code 1hex Input address area in the PLC or computer system 2 bytes Output address area in the PLC or computer system 2 bytes PCP address area in the PLC or computer system 0 bytes Register length on the bus 2 bytes Table 2: Ordering data Description Type Order No. I/O distribution box / coupling module for two InterBus-S lines IBS IP I/O Gateway 27 52 04 2 Cable for the extended remote bus, in meters (hybrid cable, 3 * 2 * 0.25 mm2 + 3 * 1.5 mm2) IBS EINBC METER 27 52 10 7 Cable assembly for the extended installation remote bus (male, female connector and soldering) IBS EIN CCOKONFEK on request Set of circular connectors, for the extended installation remote bus, 9-pos., solder connection, male/female IBS EIN CCO-R/L 27 52 09 7 Assembly tool for circular connector IBS CCO MT 27 58 32 1 Adapter for feeding the supply voltage into the extended installation remote bus IBS IP P-ADAP-E 27 52 07 1 Adapter for switch cabinet side panel, connects IBS devices in the switch cabinet with the I/O distribution boxes IBS IP ADAP-E 27 52 08 4 5025A Phoenix Contact GmbH & Co. Postfach 1341 32819 Blomberg Germany 7 even Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengi AEG A250 (DIN addresses) Slot Bit (Byte position 0) (e.g.: I42) 8 Phoenix Contact GmbH & Co. Postfach 1341 32819 Blomberg Germany .16 .15 .14 .13 .12 .11 .10 .9 .8 .7 .6 .5 .4 .3 .2 .1 Bit .32 (Byte position 2)* .31 .30 .29 .28 .27 .26 .25 .24 .23 .22 .21 .20 .19 .18 .17 415 414 413 412 411 410 409 408 407 406 405 404 403 402 401 16.6 16.5 16.4 16.3 16.2 16.1 16.0 Klockner-Moeller Memory address, IPC620 e.g.: 416 Bosch Siemens S5 IBS S5 DCB IBS S5 DAB VMEbus System IBS VME CB Word access Bit e.g.: W 16 16.15 16.14 16.13 16.12 16.11 16.10 16.9 Byte access Bit 17.7 17.6 17.5 17.4 17.3 e.g.: B 16 17.2 17.1 IBM PC** IBS PC AT-T IBS PC CB/.../I-T Word access IBS reference Word Bit Bit 17.0 16.7 17.6 16.5 16.4 16.3 16.2 16.1 16.0 16.6 16.5 16.4 16.3 16.2 16.1 16.0 e.g.: W 16 16.15 16.14 16.13 16.12 16.11 16.10 16.9 Byte access Bit 16.7 e.g.: B 17 Word access Bit 16.8 16.8 16.7 e.g.: B 16 16.7 16.6 16.5 16.4 16.3 e.g.: B 17 16.2 16.1 16.0 17.7 17.6 17.5 17.4 17.3 17.2 17.1 17.0 16.6 16.5 16.4 16.3 16.2 16.1 16.0 16.6 16.5 16.4 16.3 16.2 16.1 16.0 e.g.: W 16 16.15 16.14 16.13 16.12 16.11 16.10 16.9 16.8 16.7 e.g.: W 16 16.15 16.14 16.13 16.12 16.11 16.10 16.9 16.8 16.7 * Byte position 2 can only be accessed with logical addressing. ** The representation for IBM PCs is valid only for word-based access to the process data. For the controller boards IBS PC CB/I-T and IBS PC CB/COP/I-T it is valid only when the macros for process data conversion are used. TNR 92 65 80 4 DNR 2531 Address Assignment 5025A Table 3: Relative assignment of addresses between different hosts